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CRANKCASE
/
TRANSMISSION
/
BALANCER SPECIFICATIONS
CTX 700 / A / N / NA
GENERAL INFORMATION
Unit : mm (
in
)
ITEM
STANDARD
SERVICE LIMIT
Transmission
Gear l
.
D
.
M 5
,
M
6 , C 1
28.000
-
28.021 ( 1.1024
-
1.1032 )
28.04
( 1.104
)
C 2
,
03 , C 4
31.000
-
31.025 ( 1.2205
-
1.2215 )
31.04 (
1.222 )
Gear bushing
O
.
D
,
M 5
,
M
6
27.959
-
27.980 ( 1.1007
—
1.1016 )
27.94 ( 1.100 )
02
30.955
-
30.980 ( 1.2187
-
1.2197 )
30.93 ( 1.218 )
03 , C 4
30.950
-
30.975 ( 1.2185
-
1.2195 )
30.93 ( 1.218 )
Gear
-
to
-
bushing
clearance
M 5 , M
6
0.020
-
0.062 ( 0.0008
-
0.0024 )
0.08 ( 0.003 )
C 2
0.020
-
0.070 ( 0.0008
-
0.0028 )
0.10 ( 0.004 )
03 , 04
0.025
-
0.075 ( 0.0010
-
0.0030 )
0.11 ( 0.004 )
Gear bushing l
.
D
.
M 5
25.000
-
25.021 ( 0.9843
-
0.9851
)
25.04 ( 0.986 )
02
27.985
-
28.006 ( 1.1018
-
1.1026 )
28.02 ( 1.103 )
Mainshaft O . D .
At M 5 bushing
24.972
-
24.993 ( 0.9831
-
0.9840 )
24.95 ( 0.982 )
Countershaft O
.
D
.
At C 2 bushing
27.967
-
27.980 ( 1.1011
-
1.1016 )
27.95 ( 1.100 )
Bushing
-
to
-
shaft
clearance
M 5
0.007
-
0.049 ( 0.0003
-
0.0020 )
0.09 ( 0.004 )
C 2
0.005
-
0.039 ( 0.0002
-
0.0015 )
0.06 ( 0.002 )
Shift fork ,
fork shaft
Fork
l . D .
12.000
-
12.018 ( 0.4724
-
0.4731 )
12.03 (
0.474 )
Claw thickness
5.93
-
6.00 ( 0.233
-
0.236 )
5.9 ( 0.23 )
Shift fork shaft O
.
D
.
11.957
-
11.968 ( 0.4707
-
0.4712 )
11.95 ( 0.470 )
ITEM
STANDARD
SERVICE LIMIT
Transmission
Gear l
.
D
.
M 5
33.000
-
33.025 ( 1.2992
-
1.3002 )
33.04 ( 1.301 )
M 6
43.000
-
43.025 ( 1.6929
-
1.6939 )
43.04 ( 1.694 )
C 1
31.010
-
31.035
( 1.2209
-
1.2218 )
31.06 ( 1.223
)
C 2
25.000
-
25.021 ( 0.9843
-
0.9851 )
25.03 ( 0.985 )
C 3
,
C 4
31.000
-
31.025
(
1.2205
-
1.2215 )
31.04 (
1.222 )
Gear bushing
O
.
D
.
M 5
32.955
-
32.980 ( 1.2974
-
1.2984 )
32.93 ( 1.296 )
M 6
42.950
-
42.975 ( 1.6909
-
1.6919 )
42.93 ( 1.690 )
C 1
30.970
-
30.995
( 1.2193
-
1.2203 )
30.94 ( 1.218 )
C 2
24.959
-
24.980 ( 0.9826
-
0.9835 )
24.94 ( 0.982 )
C 3 , C 4
30.950
-
30.975 ( 1.2185
-
1.2195 )
30.93 ( 1.218 )
Gear
-
to
-
bushing
clearance
M 5
0.020
-
0.070 ( 0.0008
-
0.0028 )
0.10 ( 0.004 )
M 6
0.025
-
0.075 ( 0.0010
-
0.0030 )
0.11 ( 0.004
)
0.015
-
0.065 ( 0.0006
-
0.0026 )
0.10 ( 0.004 )
C 2
0.020
-
0.062 ( 0.0008
-
0.0024 )
0.09 ( 0.004 )
C 3 , C 4
0.025
-
0.075 (
0.0010
-
0.0030 )
0.11 ( 0.004
)
Gear bushing l
.
D .
M 5
^
29.985
-
30.006 ( 1.1805
-
1.1813 )
30.03 ( 1.182 )
M 6
40.007
-
40.028 ( 1.5751
-
1.5759 )
40.038 ( 1.5763 )
Cl
28.000
-
28.021 ( 1.1024
-
1.1032 )
28.04 ( 1.104 )
C 2
21.985
-
22.006 ( 0.8655
-
0.8664 )
22.02 ( 0.867 )
Inner mainshaft
O
.
D
.
At M 5 bushing
29.957
-
29.970
( 1.1794
-
1.1799
)
29.93 ( 1.178
)
Outer mainshaft
O
.
D
.
At M 6 bushing
39.975
-
39.991
( 1.5738
-
1.5744 )
39.965 ( 1.5734
)
Countershaft O
.
D
.
At C 1 bushing
27.967
-
27.980 ( 1.1011
-
1.1016 )
27.95 ( 1.100 )
At C 2 bushing
21.952
-
21.965 ( 0.8643
-
0.8648 )
21.94 ( 0.864 )
Bushing
-
to
-
shaft
clearance
M 5
0.015
-
0.049 ( 0.0006
-
0.0019 )
0.09 ( 0.004 )
M 6
0.016
-
0.053 (
0.0006
-
0.0021 )
0.10 ( 0.004 )
C 1
0.020
-
0.054 ( 0.0008
-
0.0021 )
0.08 ( 0.003 )
C 2
0.020
-
0.054 ( 0.0008
-
0.0021 )
0.08 ( 0.003 )
Shift fork
,
fork shaft
Fork l . D .
12.000
-
12.018 ( 0.4724
-
0.4731 )
12.03 ( 0.474 )
Claw thickness
5.93
-
6.00 ( 0.233
-
0.236 )
5.9 ( 0.23 )
Shift fork shaft O
. D .
11.957
-
11.968 ( 0.4707
-
0.4712 )
11.95 ( 0.470 )
1 - 9
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