Exhaust Pipe/Muffler Removal/Installation; Stud Bolt Replacement - Honda CTX700N/ND Service Manual

FRAME /BODY PANELS / EXHAUST SYSTEM
EXHAUST PIPE / MUFFLER
MUFFLER REMOVAL/ INSTALLATION
Remove the socket bolt [ 1 ]
,
Remove the muffler cover [ 2 ] by releasing the bosses
[ 3 ] from the slots [ 4 ] of
the muffler [ 5 ] .
Loosen the muffler band bolts [ 6 ]
.
Remove the following :
-
Muffler mounting nut [ 7 ] / bolt [ 8 ] / washer [ 9 ]
- Muffler
-
Collar [ 10 ]
- Gasket [ 11 ]
Installation is in the reverse order of removal .
•
Replace the gasket with a new one
.
•
Apply engine oil to the muffler band bolt threads and
seating surface
.
TORQUE :
Muffler band bolt :
20 N
-
m ( 2.0 kgf
-
m
,
15 Ibfft )
Muffler cover socket bolt :
10 N
-
m ( 1.0 kgf
-
m
,
7 Ibf ft )
8 ] 9 [ 10 ]
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[ 7 ]
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[ 4 ]
[ 5 ]
11
-
1
[ 3 ]
[ 2 ] 6
1
EXHAUST PIPE REMOVAL / INSTALLATION
Remove the muffler ( page 2
-
19 ) .
Disconnect the Oz sensor 1 P ( Black ) connector
( page 4
-
36 ) .
Remove the bolt [ 1 ] and release the ground terminal [ 2 ]
.
Remove the following :
-
Exhaust pipe mounting bolt [ 3 ] / washer [ 4 ]
-
Three joint nuts [ 5 ]
-
Exhaust pipe [ 6 ]
-
Collar [ 7 ]
-
Gasket [ 8 ]
Installation is in the reverse order of removal
.
•
Replace the gasket with a new one .
TORQUE :
Exhaust pipe joint nut :
28 N
-
m ( 2.9 kgf
-
m
, 21
Ibf ft )
m
3
m
[ 7
d 8 ]
4
3 ]
STUD BOLT REPLACEMENT
Remove the exhaust pipe ( page 2
-
19 )
.
Thread two nuts onto the stud and tighten them
together , and use a wrench on them to turn the stud bolt
out .
Install new stud bolts into the cylinder head as shown .
After installing the stud bolts
,
check that the length from
the bolt head to the cylinder head surface is within
specification .
Install the exhaust pipe ( page 2
-
19 ) .
30.0 - 31.0
( 1.18
- 1.22
pi
I
mm
in )
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