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GENERAL INFORMATION
ENGINE REMOVAL
/
INSTALLATION
ITEM
Q
' TY
THREAD
DIA
. (
mm )
TORQUE
N - m ( kgf
-
m
, Ibf - ft )
REMARKS
Rear
lower engine hanger nut
1
12
59 ( 6.0
,
44
)
Front lower
engine hanger bolt
2
12
54 (
5.5 ,
40 )
Upper engine hanger bolt
2
12
54 (
5.5 ,
40 )
Rear upper
engine hanger nut
1
12
54 ( 5.5
,
40 )
Drive sprocket bolt
1
10
54 ( 5.5
,
40 )
Main step base
plate mounting
bolt
6
8
27 (
2.8 , 20 )
Rear brake bracket mounting bolt
2
8
27 ( 2.8 , 20 )
Rear master
cylinder reservoir
mounting bolt
1
6
10 ( 1.0
,
7 )
Starter motor terminal nut
1
6
10 ( 1.0 , 7 )
Right engine
side cover socket
bolt
2
6
10 ( 1.0
,
7 )
Rear
master
cylinder reservoir
mounting
bolt
1
6
10 ( 1.0 , 7 )
FRONT WHEEL / SUSPENSION / STEERING
ITEM
Q '
TY
THREAD
DIA
.
( mm )
TORQUE
N
- m (kgf
-
m , Ibf
-
ft )
REMARKS
'
Handlebar switch housing screw
4
5
2.5 ( 0.3 , 1.8 )
Front master cylinder holder bolt
2
6
12 ( 1.2 , 9 )
Handlebar
weight mounting screw
2
6
10 ( 1.0 , 7 )
ALOC screw ; replace
with
a
new
one
.
Front brake disc mounting bolt
5
8
42 ( 4.3
,
31 )
ALOC bolt ; replace with a new one
.
Front axle
1
18
74 ( 7.5
,
55 )
Apply grease to the sliding surface
.
Front axle pinch bolt
1
8
22
(
2.2
,
16 )
Fork
socket bolt
2
8
20 ( 2.0
,
15 )
Apply locking agent to the threads
.
Bottom bridge pinch bolt
2
10
39 ( 4.0
,
29 )
Fork cap
2
37
22 ( 2.2 , 16 )
Top bridge pinch bolt
2
8
22 ( 2.2
,
16 )
Front brake caliper mounting bolt
2
8
30 ( 3.1
,
22 )
ALOC bolt
;
replace with a new one .
Steering stem adjusting nut
1
26
23 ( 2.3 , 17 )
See page
17
-
28
Apply engine
oil
to
the threads .
Steering stem adjusting lock nut
1
26
-
See page 17
-
28
Steering stem nut
1
24
103 ( 10.5 , 76 )
See page 17
-
28
REAR
WHEEL
/ SUSPENSION
ITEM
Q '
TY
THREAD
DIA
.
( mm )
TORQUE
N
- m (kgf -
m
,
Ibf
-
ft )
REMARKS
Driven sprocket nut
5
12
108 ( 11.0
,
80
)
U
-
nut
Rear brake disc mounting bolt
5
8
42 ( 4.3 , 31 )
ALOC bolt ; replace with
a
new
one
.
Rear axle nut
1
18
98 ( 10.0 , 72 )
U
-
nut
Muffler end cover socket bolt
2
6
10 ( 1.0 , 7 )
Shock absorber mounting
nut
2
10
44 ( 4.5 , 32 )
U
-
nut
Shock arm nut
1
10
44 ( 4.5 , 32 )
U
-
nut
Shock link nut
2
10
44 ( 4.5
,
32 )
U
-
nut
Drive chain slider mounting screw
2
5
5.9 ( 0.6 , 4.4 )
Swingarm pivot nut
1
18
98 ( 10.0
,
72 )
U
-
nut
A
A
a
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Troubleshooting
