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GENERAL
INFORMATION
CRANKSHAFT / PISTON /CYLINDER SPECIFICATIONS
Unit
:
mm ( in )
ITEM
STANDARD
SERVICE LIMIT
Crankshaft
Connecting rod
side clearance
0.15
-
0.35 ( 0.006
-
0.014 )
0.45 ( 0.018 )
Runout
Right side
-
0.03
( 0.001 )
Left side
-
0.03
( 0.001 )
Main journal bearing oil clearance
0.019
-
0.037 ( 0.0007
-
0.0015 )
0.05 ( 0.002
)
Cylinder
I . D .
73.000
-
73.015 ( 2.8740
-
2.8746 )
73.07 ( 2.877
)
Out
-
of
-
round
-
0.10
( 0.004 )
Taper
-
0.10 ( 0.004 )
Warpage
-
0.10 ( 0.004 )
Piston , piston
rings
Piston
O
. D .
at 13 mm ( 0.5 in
) from
bottom
72.976
-
72.990 ( 2.8731
-
2.8736 )
72.970 ( 2.8728 )
Piston pin bore I
.
D
.
18.010
-
18.013 ( 0.7091
-
0.7092 )
18.023 ( 0.7096
)
Piston pin O . D
.
17.996
-
18.000 ( 0.7085
-
0.7087 )
17.988
( 0.7082 )
Piston
-
to
-
piston pin clearance
0.010
-
0.017 ( 0.0004
-
0.0007 )
0.035
(
0.0014
)
Piston ring end
gap
Top
0.15
-
0.30 ( 0.006
-
0.012 )
0.6 ( 0.02 )
Second
0.30
-
0.42 ( 0.012
-
0.017 )
0.6 ( 0.02 )
Oil ( side rail )
0.20
-
0.70 ( 0.008
-
0.028 )
0.8 ( 0.03 )
Piston ring
-
to
-
ring
groove
clearance
Top
0.035
-
0.080 ( 0.0014
-
0.0032 )
0.15 ( 0.006 )
Second
0.030
-
0.055 ( 0.0012
-
0.0022 )
0.13 ( 0.005 )
Cylinder
-
to
-
piston clearance
0.010
-
0.039 ( 0.0004
-
0.0015 )
0.05
(
0.002 )
Connecting rod
small end
I
.
D
.
17.964
-
17.977 ( 0.7072
-
0.7078 )
17.985 ( 0.7081
)
Crankpin bearing oil clearance
0.026
-
0.044 ( 0.0010
-
0.0017 )
0.05
(
0.002
)
FRONT WHEEL /
SUSPENSION / STEERING SPECIFICATIONS
Unit
:
mm ( in )
ITEM
STANDARD
SERVICE LIMIT
Minimum tire tread depth
-
1.5 ( 0.06 )
Cold tire
pressure
Up to 90 kg ( 200 lbs ) load
250 kPa ( 2.50 kgf / cm
2
,
36 psi )
-
Up to maximum weight capacity
250 kPa ( 2.50 kgf / cm
2
,
36 psi )
-
Axle runout
-
0.2 ( 0.01 )
Wheel rim runout
Radial
-
1.0 ( 0.04 )
Axial
-
1.0 ( 0.04 )
Wheel balance weight
-
60 g ( 2.1 oz )
max .
Fork
Spring free length
357.0
(
14.06 )
349.9 ( 13.78 )
Tube runout
-
0.2 ( 0.01 )
Recommended fork
fluid
Pro Honda Suspension Fluid SS
-
47
( 10 W )
-
Fluid level
103 ( 4.1 )
-
Fluid capacity
518 ± 2.5 cm
3
( 17.5 ± 0.08 US oz ,
18.2 ± 0.09 Imp oz )
-
REAR WHEEL
/
SUSPENSION SPECIFICATIONS
Unit
: mm
( in )
ITEM
STANDARD
SERVICE
LIMIT
Minimum tire tread depth
-
2.0 ( 0.08 )
Cold tire
pressure
Up to 90 kg ( 200 lbs ) load
250 kPa ( 2.50 kgf / cm
2
, 36 psi )
-
Up to maximum weight capacity
290 kPa ( 2.90 kgf / cm
2
,
42 psi )
-
Axle
runout
-
0.2 ( 0.01 )
Wheel rim runout
Radial
-
1.0 ( 0.04 )
Axial
-
1.0 ( 0.04 )
Wheel balance weight
-
60 g (
2.1 oz )
max
.
Drive chain
Size / link
CTX 700 / A / N / NA
DID
DID 520 V 0
-
114 LE
-
RK
RK
520 KHO
-
114 LE
-
CTX 700 D / ND
DID
DID 520 V
0
-
112 LE
-
RK
RK 520 KHO
-
112 LE
-
Slack
25
-
35 ( 1.0
-
1.4 )
-
4
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