Honda CTX700D 2018 Owner's Manual
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Honda CTX700D 2018 Owner's Manual

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Summary of Contents for Honda CTX700D 2018

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 When service is required, remember that Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle Honda makes you part of a worldwide family best. If you have the required mechanical of satisfied customers who appreciate “know-how” and tools, you can purchase an...
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 18 Maintenance P. 45 Troubleshooting P. 95 Information P. 116 Specifications P. 138 Index P. 142...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 8 Safety Precautions..........P. 10 Riding Precautions ..........P. 11 Accessories & Modifications......P. 15 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 8 Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF). New riders should start with by wearing bright reflective clothing, positioning the basic course, and even experienced riders yourself so other drivers can see you, signaling will find the advanced course beneficial.
  • Page 9 Safety Guidelines fluid leaks, check the tightness of critical nuts Keep Your Honda in Safe Condition and bolts, and check the handlebar, control It's important to keep your motorcycle properly levers, brakes, and wheels. Ride slowly and maintained and in safe riding condition.
  • Page 10 Safety Guidelines Emergency Shut-down Procedure for Carbon Monoxide Hazard Motorcycles Equipped with Dual Clutch Exhaust contains poisonous carbon monoxide, a Transmission colorless, odorless gas. Breathing carbon Unlike standard motorcycles, or its manual monoxide can cause loss of consciousness and transmission sibling, the CTX700D with dual may lead to death.
  • Page 11 Safety Guidelines WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build- up of toxic carbon monoxide gas. Breathing this colorless, odorless gas can quickly cause unconsciousness and lead to death. Only run your motorcycle's engine when it is located in a well ventilated area outdoors.

  • Page 12: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don't remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential...
  • Page 13 Safety Labels...

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● handlebar and feet on the footpegs. Look for a DOT (Department of Transportation) Keep passenger's hands onto the grab rails certification label on any helmet you buy.

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period During the first 300 miles (500 km) of running, Jacket and Pants follow these guidelines to ensure your motorcycle's future reliability and performance. Protective, highly visible, long-sleeved jacket Avoid full-throttle starts and rapid and durable long pants for riding (or a...
  • Page 16 Riding Precautions Exercise caution on low traction surfaces. Anti-lock Brake System (ABS) ● The tires slip more easily on such This model is equipped with an Anti-lock Brake surfaces and braking distances are System (ABS) designed to help prevent the longer.
  • Page 17 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 18 Riding Precautions Parking with the Side Stand Refueling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the motorcycle to the left until its Use only unleaded gasoline.

  • Page 19: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your motorcycle by Honda or Follow all instructions in this owner's make modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 20: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 22: Operation Guide

    Parts Location Battery (P.66) Main fuse (P.115) Throttle grip (P.92) Front brake lever Front brake fluid reservoir (P.83) Engine oil fill cap/dipstick (P.75) Right under cowl (P.70) Right under cowl lid (P.71) Brake light switch (P.86) Rear brake fluid reservoir (P.83) Spark plugs (P.72)
  • Page 23 Parking brake lever (P.31) Shelter pocket (P.42) Fuel fill cap (P.40) Fuse box (P.114) Seat (P.69) Drive chain (P.88) Engine oil drain bolt (P.77) Side stand (P.87) Crankcase breather (P.93)
  • Page 24 Instruments A-button B-button Display Check When the ignition switch is turned to the ON position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 26 Instruments (Continued) Clock (12-hour display) Tachometer To set the clock: (P.25) NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Speedometer Odometer [TOTAL] & Tripmeter Fuel gauge [TRIP A/B] Remaining fuel when only 1st (E)
  • Page 27 D indicator Comes on when the D mode is selected in the AT MODE. (P.37) S indicator Comes on when the S mode is selected in the AT MODE. (P.37) Gear position indicator The gear position is shown in the gear position indicator when the D, S mode or MT MODE are selected.
  • Page 28 Instruments (Continued) Display Setting In addition, to return to the ordinary display You can adjust the three settings. at display setting. • Backlight brightness adjustment • The button is not pressed for about 30 seconds • Clock setting • Turn the ignition switch to the OFF •...
  • Page 29 2 Clock setting: Press A-button. The clock is set, and then the display moves to the changing of speed After backlight brightness adjustment, the and mileage unit. hour digits start flashing. Press B-button until the desired hour and AM/PM are displayed. 3 Changing of speed and mileage unit: Press and hold to advance the hour fast.
  • Page 30 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Low oil pressure indicator Comes on when the ignition switch is turned to the ON position. Goes off when the engine starts. If it comes on while engine is running: (P.98) High coolant temperature...
  • Page 31 Parking brake indicator ABS (Anti-lock Brake System) indicator Lights as a reminder that you Comes on when the ignition switch is turned have not released the parking to the ON position. brake lever. Goes off when your speed reaches approximately 6 mph (10 km/h). If it comes on while riding: (P.99) Right turn signal indicator...
  • Page 32 Switches Hazard switch Switchable when the ignition switch is in the ON position. Can be turned to off regardless of the ignition switch position. The signals continue flashing with the ignition switch is in the OFF or LOCK position after the hazard switch is on. Shift up switch (+) Horn button Start button...
  • Page 33 Ignition switch Turns electrical system Switches the electrical system on for starting/riding. on/off, locks the steering. Key can be removed when in Turns engine off. the OFF or LOCK position. LOCK Locks steering. AT/MT switch To shift between the AT MODE and MT MODE.
  • Page 34 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 35 Parking Brake Parking brake lever and Release button Locking Pull the parking brake lever back to lock the Be sure the parking brake is applied while rear wheel. parking and warming up the engine. Be sure the release button pops out and Make sure the parking brake lever is parking brake lever is not released.
  • Page 36 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the (Run) position. procedure, regardless of whether the engine Turn the ignition switch to the ON position. is cold or warm. Check the transmission is in Neutral indicator comes on).
  • Page 37 When you stop the engine To stop the engine, shift the transmission to Neutral ( indicator to come on). If you turn the ignition switch to the OFF position when the motorcycle in gear, the engine will shut off with the clutch disengaged.
  • Page 38 Shifting Gears Your motorcycle is equipped with an Recommended Shift Points automatically controlled 6-speed Shifting Up transmission. It can be shifted automatically From 1st to 2nd 12 mph (20 km/h) (by AT MODE) or manually (by MT MODE). From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h)
  • Page 39 Dual Clutch Transmission In order to respond to rider demands in a N-D switch broad range of situations, the transmission is AT/MT switch equipped with three operating modes, AT MODE (including D mode for regular MODE MODE operation and S mode for sporty riding); and MT MODE (MT mode for a 6-speed manual operation), which delivers the same shift feel as a manual transmission.
  • Page 40 Shifting Gears (Continued) Neutral (N): Neutral is selected When you can change between N and D automatically when you turn the ignition Motorcycle is stopped and the engine is idling. switch to the ON position. Throttle is completely closed. It is not If neutral is not selected when you turn possible to change from Neutral to D mode the ignition switch to the ON position.
  • Page 41 AT MODE: In this mode the gears are S mode (AT): Select this mode while riding shifted automatically according to your riding in AT MODE when you need more power, conditions. such as when overtaking, climbing hills, And also using the shift up switch (+) or shift pulling away.
  • Page 42 Shifting Gears (Continued) Changing between Neutral and AT N-D switch AT/MT MODE/MT MODE switch Changing from Neutral (N) to AT MODE Press the D/S side of the N-D switch (a). The D mode indicator comes on, “1” is shown in the gear position indicator and first gear is selected.
  • Page 43 Riding in MT MODE Gear shift operation Shift up and down with the shift up switch (+) Shifting Up: and shift down switch (−). Press the shift up switch (+) (g). The selected gear is shown on the gear Shifting Down: position indicator.
  • Page 44 Refueling Fuel type: Unleaded gasoline only Shelter lid Recommended fuel octane number: Pump Octane Number (PON) 86 or higher. Tank capacity: 3.28 US gal (12.4 L) Refueling and Fuel Guidelines (P.14) Opening the Fuel Fill Cap Open the shelter lid. Ignition key Insert the ignition key, and turn it clockwise Lower edge of...
  • Page 45 Closing the Fuel Fill Cap WARNING After refueling, align the fuel fill cap latch Gasoline is highly flammable and with the slot in the filler neck. explosive. You can be burned or Push the fuel fill cap into the filler neck until seriously injured when handling fuel.
  • Page 46 Storage Equipment Shelter Pocket Opening Open the shelter lid. (P.40) Pocket lid Pull up the rear of the pocket lid. Closing Push down the rear of the pocket lid until it locks in place. Make sure that the tab is locked securely in position by pulling up lightly on the rear of the pocket lid.
  • Page 47 Tool Kit/U-shaped Lock Document Bag The tool kit is located under the seat using The document bag is located underside of the rubber strap. There is also space to store the seat. an U-shaped lock. Document bag Rubber strap Tool kit Rubber strap Seat U-shaped lock...
  • Page 48 Storage Equipment (Continued) Helmet Holder Use the helmet holder only when parked. The helmet holder is located under the seat. Removing the Seat (P.69) A helmet set wire is in the tool kit. Helmet set wire WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash Helmet D-ring...

  • Page 49: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 46 Side Stand ............P. 87 Maintenance Schedule........

  • Page 50: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA), and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
  • Page 51 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your motorcycle on a firm, level ●...

  • Page 52: Maintenance Schedule

    Maintenance work should be performed in motorcycle to the new owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained.
  • Page 53 Replace mechanically skilled. Lubricate Procedures are provided in an official Honda Service Clean Manual (2 P. 133). : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
  • Page 54 Maintenance Schedule Frequency Items × 1,000 mi Refer to page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 500 mi (800 km): Brake Fluid Brake Pads Wear Brake System Brake Light Switch Brake Lock Operation Headlight Aim Side Stand Suspension –...

  • Page 55: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items after you get on your Pre-ride Inspection motorcycle: To ensure safety, it is your responsibility to Throttle action moves smoothly without ● perform a pre-ride inspection and make sure binding. P. 92 that any problem you find is corrected. A pre- Brake lever and pedal operate normally.
  • Page 56 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 57 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the frame under the seat.
  • Page 58 Maintenance Fundamentals Electrolyte splashes into your mouth: Battery ● Rinse mouth thoroughly with water, and Your motorcycle has a maintenance-free type do not swallow. battery. You do not have to check the battery WARNING electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded.
  • Page 59 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 60 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the NOTICE battery and possibly damaging the system. Replacing a fuse with one that has a higher...
  • Page 61 P. 139 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the circular API service symbol. label to make sure that the oil satisfies all of the following standards:...
  • Page 62 Brake fluid can damage plastic and painted strange noises, has damaged rollers, has loose surfaces. pins, has missing O-rings, or kinks, have the Wipe up spills immediately and wash thoroughly. chain inspected by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent...
  • Page 63 After cleaning, wipe dry and lubricate with the recommended lubricant. Normal Worn Damaged (GOOD) (REPLACE) (REPLACE) Recommended lubricant: Pro Honda HP Chain Lube or equivalent NOTICE Use of a new chain with worn sprockets will cause rapid chain wear. Continued...
  • Page 64 Recommended Coolant If the drain tube overflows, the air filter may Pro Honda HP Coolant is a pre-mixed solution become contaminated with engine oil causing of antifreeze and distilled water. poor engine performance.
  • Page 65 Maintenance Fundamentals Inspecting for Damage Tires (Inspecting/Replacing) Checking the Air Pressure Inspect the tires for Visually inspect your tires and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure at exposes fabric or least once a month or any time you think the cords, or nails or other tires look low.
  • Page 66 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 67 ● of the same size, construction, speed rating, and load range. Always use the size and type of tires Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tire is installed.
  • Page 68 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 69 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 70: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the seat. P. 69 Unhook the rubber strap. Disconnect the negative - terminal from Negative Positive terminal terminal the battery. Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts.

  • Page 71: Center Lower Cowl

    Removing & Installing Body Components Center Lower Cowl Center Lower Cowl Removal Remove the right under cowl lid. P. 71 Remove the bolts and clips. P. 68 Remove the center lower cowl. Installation Install the parts in the reverse order of removal.

  • Page 72: Clip

    Removing & Installing Body Components Clip Clip Installation Insert the clip into the hole. Removal Push the pin in. Loosen the pin by a Phillips screwdriver. Pull the clip out of the hole.

  • Page 73: Seat

    Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock, Prongs and turn it clockwise. Seat Pull the seat back and up. Installation Insert the front and rear prongs into the Seat lock front and rear stays on the frame. Push forward and down on the rear of the seat until it locks in place.

  • Page 74: Right Under Cowl

    Removing & Installing Body Components Right Under Cowl Right Under Cowl Removal Remove the right under cowl lid. P. 71 Remove the center lower cowl. P. 67 Inner side Remove the bolts and washers. of the right Remove the right under cowl by releasing under cowl the drain tube.

  • Page 75: Right Under Cowl Lid

    Removing & Installing Body Components Right Under Cowl Lid Right Under Cowl Lid Removal Remove the clip. P. 68 Clip Right under cowl lid Remove the right under cowl lid. Installation Install the parts in the reverse order of removal.

  • Page 76: Spark Plug

    Spark Plug Checking Spark Plug This motorcycle uses spark plugs that have an iridium coated center electrode. Be sure to observe the following when For the recommended spark plugs, see servicing the spark plugs. “Specifications.” P. 139 Do not clean the spark plugs. If an ●...
  • Page 77 Spark Plug Checking Spark Plug Inspect the electrodes and center porcelain for deposits, erosion or carbon fouling. If the erosion or deposit is heavy, replace the plug. Make sure that a 1.2 mm wire-type feeler gauge cannot be inserted between the spark plug gap.
  • Page 78 Spark Plug Checking Spark Plug Install the spark plugs. With the plug Install the parts in the reverse order of washers attached, thread the spark plugs removal. in by hand to prevent cross-threading. When reinstalling the spark plug caps, Tighten each spark plug: take care to avoid pinching any cables If the old plug is good: or wires.

  • Page 79: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick If the engine is cold, idle the engine for 3 to 5 minutes. Upper level Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Place your motorcycle in an upright position on a firm, level surface.
  • Page 80 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap/dipstick. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.
  • Page 81 Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious Sealing washer damage to the engine.
  • Page 82 Engine Oil Changing Engine Oil & Filter Fill the crankcase with the recommended Rubber seal oil ( P. 57, P. 139) and install the oil fill cap/dipstick. Required oil When changing oil & engine oil filter: 3.6 US qt (3.4 L) When changing oil only: 3.4 US qt (3.2 L) Oil filter...
  • Page 83 Remove the clutch oil filter cover, clutch oil filter and spring by removing the clutch oil filter cover bolts. Use a new Honda Genuine clutch oil filter or Discard the oil and clutch oil filter at an equivalent specified for your model.
  • Page 84 Engine Oil Changing Clutch Oil Filter Install the new clutch oil filter with the Install a new sealing washer onto the rubber seal facing in, toward the engine. drain bolt. Tighten the drain bolt. You will see “OUT-SIDE” mark on the Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m) clutch oil filter body, toward the clutch oil filter cover.

  • Page 85: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your motorcycle inspected Check the coolant level in the reserve tank by your dealer. while the engine is cold. Place your motorcycle on a firm, level Adding Coolant surface.
  • Page 86 Coolant Changing Coolant Remove the center lower cowl. P. 67 Remove the reserve tank cap and add fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap.

  • Page 87: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright inspect the brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir Front...
  • Page 88 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the motorcycle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 89 Brakes Checking the Parking Brake Checking the Parking Brake Place your motorcycle on a firm, level surface. Stop the engine and push your motorcycle while set the parking brake to check the efficacy of the parking brake. If the efficacy of the parking brake becomes weak, have the brake adjusted by your dealer.
  • Page 90 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Brake light switch Switch Check the operation of the brake light switch. Remove the right under cowl lid. P. 71 Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 91: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle and raise the side stand. Start the engine and press the D/S side of N-D switch to switch the transmission into D mode. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 92: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 93 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Pulser ring Wheel speed sensor Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Rear axle nut When adjusting the drive chain slack, be careful not to damage the wheel speed sensor and pulser ring.
  • Page 94 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Remove the bolts and muffler end cover. number of turns until the correct drive chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn the adjusting nuts counterclockwise to provide more slack.
  • Page 95 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Tighten the drive chain adjusting nuts lightly, then hold the adjusting nuts and Check the chain wear label when adjusting tighten the lock nuts. the drive chain. If the arrow mark on the chain adjuster plate enters the red zone on Torque: 15 lbf·ft (21 N·m, 2.1 kgf·m) the label after the chain has been adjusted to...

  • Page 96: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is freeplay is correct.

  • Page 97: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 98: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Pinion You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or Lower out as necessary using provided Phillips screwdriver. Obey local laws and regulations. Raise...

  • Page 99: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 96 Battery Goes Dead..........P. 110 Overheating (High coolant temperature Burned-out Light Bulb ........P. 110 indicator is on) ..........P. 97 Blown Fuse............P. 114 Warning Indicators On or Flashing....P. 98 Low Oil Pressure Indicator ........ P. 98 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....

  • Page 100: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 32 sequence.

  • Page 101: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Check that the radiator fan is operating, and then turn the ignition switch to the occurs: OFF position. High coolant temperature indicator ● comes on. If the fan is not operating: Suspect a fault.

  • Page 102: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 103: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while your motorcycle is lifted off...

  • Page 104: If The "-" Indicator Is Blinking In The Gear Position Window While Riding

    If the “–” Indicator is Blinking in the Gear Position Window While Riding If the “–” indicator is blinking while riding, you If you still cannot start the engine: may have a serious problem with the Dual Start the engine while applying the brake Clutch Transmission system.

  • Page 105: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 106: Tire Puncture

    Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tire repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 107 Tire Puncture Removing Wheels When removing and installing the wheel, be On the right side, remove the mounting careful not to damage the wheel speed bolts and remove the brake caliper. sensor and pulser ring. Support the brake caliper assembly so that it doesn’t hang from the brake Front Wheel hose.
  • Page 108 Tire Puncture Removing Wheels Loosen the axle pinch bolt and front axle Installation shaft. Attach the side collars to the wheel. Support your motorcycle securely and On the left side, place the wheel between raise the front wheel off the ground using the fork legs and insert the front axle shaft a maintenance stand or a hoist.
  • Page 109 Tire Puncture Removing Wheels Install the brake caliper and tighten the Tighten the axle pinch bolt. mounting bolts. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m) Raise the front wheel off the ground Take care to prevent the brake caliper again, and check that the wheel rotates from scratching the wheel during freely after you release the brake.
  • Page 110 Tire Puncture Removing Wheels Rear Wheel Mounting bolts Removal Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Release the parking brake. Remove the mounting bolts and remove the parking brake caliper. Parking brake caliper...
  • Page 111 Tire Puncture Removing Wheels Loosen the rear axle nut, lock nuts and Right side collar Wheel speed sensor turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack. Remove the drive chain from the driven Washer A sprocket by pushing the rear wheel Rear axle nut...
  • Page 112 Tire Puncture Removing Wheels Installation Make sure that the slot on the brake Attach the right and left side collars in caliper bracket is positioned in the lug on their original locations on the wheel. the swingarm. To install the rear wheel, reverse the removal procedure.
  • Page 113 Tire Puncture Removing Wheels Adjust the drive chain slack. P. 89 Install the parking brake caliper and Remove the bolts and muffler end cover. tighten the mounting bolts. P. 90 Torque: 23 lbf·ft (31 N·m, 3.2 kgf·m) Install and tighten the rear axle nut. Take care to prevent the brake caliper Torque: 72 lbf·ft (98 N·m, 10.0 kgf·m) from scratching the wheel during...

  • Page 114: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.
  • Page 115 Electrical Trouble Burned-out Light Bulb Headlight Bulb Pull off the connector without turning. Remove the dust cover. Bulb Press the pin down and pull out the bulb without turning it. Dust cover Install a new bulb and parts in the reverse order of removal.
  • Page 116 Electrical Trouble Burned-out Light Bulb Brake light/Taillight Front/Rear Turn Signal Bulb Remove the screw and collar. Brake light/Taillight Remove the turn signal lens. Slightly press the bulb and turn it counterclockwise. Turn signal lens Bulb The brake light and taillight uses several LEDs.
  • Page 117 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws, license light cover and cover packing. Pull out the bulb without turning. Cover packing Bulb License light cover Screws Install a new bulb and parts in the reverse order of removal.

  • Page 118: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box cover Before handling fuses, see “Inspecting and Replacing Fuses.” P. 56 Fuse Box Fuses Remove the seat. P. 69 Remove the fuse box cover. Spare fuses Pull the fuses out with the fuse puller in the tool kit one by one and check for a blown fuse.
  • Page 119 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Main fuse Wire connector with a spare of the same rating. Spare main fuse is provided in the starter magnetic switch.

  • Page 120: Information

    Vehicle Identification Number..... P. 125 Emission Control Systems ......P. 126 Catalytic Converter ......... P. 131 Oxygenated Fuels..........P. 132 Authorized Manuals ........P. 133 Warranty Coverage and Service ....P. 134 Honda Contacts ..........P. 135 Reporting Safety Defects ......P. 137...

  • Page 121: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the original keys. Store the spare key and recorded key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the...

  • Page 122: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 999.9. Ignition Switch Leaving the ignition switch in the ON position Document Bag with the engine stopped will drain the battery. The owner's manual, registration, and insurance Do not turn the key while riding.

  • Page 123: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Thoroughly rinse your motorcycle with ensure the life of your Honda. A clean motorcycle plenty of clean water and dry with a soft, makes it easier to spot potential problems.
  • Page 124 Caring for Your Motorcycle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 125 Caring for Your Motorcycle Aluminum Components Windscreen Aluminum will corrode from contact with dirt, Using plenty of water, clean the windscreen with mud, or road salt. Clean aluminum parts a soft cloth or sponge. (Avoid using detergents regularly and follow these guidelines to avoid or any kind of chemical cleaner on the scratches: windscreen.) Dry with a soft, clean cloth.

  • Page 126: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel If you store your motorcycle outdoors, you but may become stained by mud or dust. should consider using a full-body motorcycle To remove mud or dust, use a wet sponge and cover.

  • Page 127: Transporting Your Motorcycle

    If your motorcycle needs to be transported, it For more information about storage, refer to should be carried on a motorcycle trailer or a the Honda Winter Storage Guide, available from flatbed truck or trailer that has a loading ramp your dealer.

  • Page 128: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling center. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 129: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 130: Emission Control Systems

    Emission Control Systems Emission Control Systems Your motorcycle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 131 The EPA requires that motorcycles built after Compliance with the terms of the Distributor's January 1, 1983 comply with applicable noise Warranties for Honda Motorcycle Emission emission standards for one year or 3,730 miles Control Systems is necessary in order to (6,000 km) after the time of purchase when maintain a valid emissions system warranty.
  • Page 132 Emission Control Systems Ignition Timing Control System Exhaust Emission Control System The ignition timing control system adjusts the The exhaust emission control system includes ignition timing to reduce the amount of HC, the following components that should not need CO, and NOx produced. adjustment, although periodic inspection by your dealer is recommended.
  • Page 133 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System The engine is equipped with a closed crankcase TAMPERING WITH THE NOISE CONTROL system to prevent discharging crankcase SYSTEM IS PROHIBITED: emissions into the atmosphere. Blow-by gas is U. S. federal law prohibits the following acts or returned to the combustion chamber through the causing thereof: (1) The removal or the air cleaner and throttle body.
  • Page 134 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Motorcycle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your motorcycle inspected and repaired Removal of, or puncturing the muffler, ● by your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.

  • Page 135: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's motorcycle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 136: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 137: Authorized Manuals

    However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.

  • Page 138: Warranty Coverage And Service

    Service workmanship of your Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the Your new Honda is covered by the following motorcycle. warranties: Motorcycle Limited Warranty ● Your warranty coverage is not voided if you Emission Control System Warranty ●...

  • Page 139: Honda Contacts

    American Honda Motor Co., Inc. recommended in the Maintenance Schedule is not included in your warranty coverage. If you wish to contact Honda directly to comment on your experiences with your If you believe you have a problem with your...
  • Page 140 Dealer name and address about, riding events, and information about ● safety training available in your local area, and We will likely ask your Honda dealer to respond, the Honda Rider's Club of America. or possibly acknowledge your comments directly.

  • Page 141: Reporting Safety Defects

    Highway Traffic Safety Administration Administrator, NHTSA, (NHTSA) in addition to notifying 1200 New Jersey Avenue, SE., American Honda Motor Co., Inc. Washington, DC 20590. You can also obtain other information If NHTSA receives similar complaints, it about motor vehicle safety from: may open an investigation, and if it finds http://www.safercar.gov.

  • Page 142: Specifications

    Specifications Main Components ■ Displacement 40.9 cu-in (670 cm Overall length 89.2 in (2,265 mm) Bore x stroke 2.9 x 3.1 in (73 x 80 mm) Overall width 33.1 in (840 mm) Compression ratio 10.7 : 1 Overall height 45.9 in (1,165 mm) Unleaded gasoline Wheelbase 60.2 in (1,530 mm)
  • Page 143 160/60ZR17M/C (69W) Recommended SAE 10W-30, JASO T 903 standard MA, Pro Tire type Radial, tubeless engine oil Honda GN4 4-stroke oil (USA & Canada) or BRIDGESTONE BT023F G Honda 4-stroke oil, or an equivalent Front METZELER ROADTEC Z8 motorcycle oil...
  • Page 144 Specifications Torque Specifications ■ DID 520V0 or RK 520KHO Standard drive chain Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) No. of links Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) Drive sprocket Standard sprocket size Rear wheel axle nut 72 lbf·ft (98 N·m, 10.0 kgf·m) Driven sprocket Muffler end cover bolt...
  • Page 145 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 146: Index

    Index ABS (Anti-lock Brake System)....... 12 Caring for Your Motorcycle ......119 ABS (Anti-lock Brake System) Center Lower Cowl .......... 67 Indicator ............ 27, 99 Clutch Oil Filter..........79 Accessories ............15 Color Label ............53 Air Cleaner............65 Coolant............... 81 AT Mode..........
  • Page 147 Helmet Holder..........44 Equipment High Beam Indicator........27 Owner’s Manual ..........43 High Coolant Temperature Indicator ... 26, 97 Tool Kit..............43 Honda Contacts ..........135 Horn Button ............28 Flooded Engine ..........32 Fuel Ignition Cut-off System Gauge ..............22 Banking Sensor..........
  • Page 148 Keys..............117 Odometer..........22, 118 Engine ............57, 75 Labels..............8 Overheating ............97 Load Limits ............16 Oxygenated Fuels.......... 132 Loading Guidelines.......... 16 Low Oil Pressure Indicator ...... 26, 98 Parking ............... 13 Parking Brake ..........31, 85 Maintenance Parking Brake Indicator........
  • Page 149 Removal Side Stand Ignition Cut-off System .... 87 Battery..............66 Spark Plug ............72 Center Lower Cowl ..........67 Specifications..........138 Clip................. 68 Speedometer ............ 22 Right Under Cowl..........70 Start Button............28 Right Under Cowl Lid........71 Starting the Engine ......... 32 Seat................
  • Page 150 Tool kit ............... 43 Transporting Your Motorcycle ....123 Tripmeter........... 22, 118 Troubleshooting ..........95 Turn Signal Indicators ........27 Turn Signal Switch........... 28 Vehicle Identification Number ....125 Warning Indicators On or Flashing ..... 98 Warranty Coverage and Service ....134 Washing Your Motorcycle......
  • Page 151 California Proposition 65 Warning WARNING Operating, servicing and maintaining a passenger vehicle or off- road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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