M/A-Com M7100IP Series Installation Manual
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M/A-Com M7100IP Series Installation Manual

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Installation Manual
MM102342V1 P5A
IP
M7100
Series
Mobile Radio

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Summary of Contents for M/A-Com M7100IP Series

  • Page 1 Installation Manual MM102342V1 P5A M7100 Series Mobile Radio...
  • Page 2 M/A-COM, Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of M/A-COM, Inc.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page TABLE OF CONTENTS ............... 3 SAFETY INFORMATION ..............4 RF ENERGY EXPOSURE INFORMATION.......... 5 RF ENERGY AWARENESS, CONTROL, AND OPERATION ..5 COMPLIANCE WITH RF EXPOSURE STANDARDS...... 6 OPERATION SAFETY RECOMMENDATIONS ........8 TRANSMITTER HAZARDS.............. 8 SAFE DRIVING RECOMMENDATIONS..........

  • Page 4: Safety Information

    SAFETY INFORMATION The operator of any mobile radio should be aware of certain hazards common to the operation of vehicular radio transmissions. A list of several possible hazards is given: 1. Explosive Atmospheres - Just as it is dangerous to fuel a vehicle with the motor running, similar hazards exist when operating a mobile radio, be sure to turn the radio off while fueling the vehicle.

  • Page 5: Rf Energy Exposure Information

    RF energy exposure is and how to control your exposure to assure compliance with established RF exposure limits. http://www.fcc.gov/oet/rfsafety/rf-faqs.html http://www.osha.gov./SLTC/radiofrequencyradiation/index.html Federal Communications Commission Regulations Your M/A-COM, Inc. M7100 mobile two-way radio is designed and tested...

  • Page 6: Compliance With Rf Exposure Standards

    Exposure awareness can be facilitated by the use of a label directing users to specific user awareness information. Your M/A-COM, Inc. M7100 two-way radio has an RF exposure product label. Also, your M7100 Installation and Operator’s Manuals include information and operating instructions required to...
  • Page 7 Approved Accessories This radio has been tested and meets the FCC RF exposure guidelines when used with the M/A-COM accessories supplied or designated for use with this product. Use of other accessories may not ensure compliance with the FCC’s RF exposure guidelines, and may violate FCC regulations.

  • Page 8: Operation Safety Recommendations

    OPERATION SAFETY RECOMMENDATIONS TRANSMITTER HAZARDS The operator of any mobile radio should be aware of certain hazards common to the operation of vehicular radio transmitters. A list of several possible hazards is given: WARNING • Explosive Atmospheres – Just as it is dangerous to fuel a vehicle with the motor running, similar hazards exist when operating a mobile radio.

  • Page 9: Safe Driving Recommendations

    • Liquefied Petroleum (LP) Gas Powered Vehicles – Mobile radio installations in vehicles powered by liquefied petroleum gas with the LP gas container in the trunk or other sealed-off space within the interior of the vehicle must conform to the National Fire Protection Association standard NFPA 58 requiring: The space containing the radio equipment shall be isolated by a seal from the space containing the LP gas container and its fittings.

  • Page 10: Operating Rules And Regulations

    OPERATING RULES AND REGULATIONS Two-way FM radio systems must be operated in accordance with the rules and regulations of the local, regional, or national government. In the United States, the M7100 Series mobile radio must be operated in accordance with the rules and regulations of the Federal Communications Commission (FCC).

  • Page 11: Operating Tips

    OPERATING TIPS The following conditions tend to reduce the effective range of two-way radios and should be avoided whenever possible: • Operating the radio in areas of low terrain, or while under power lines or bridges • Obstructions such as mountains and buildings •...

  • Page 12: Introduction

    INTRODUCTION This manual contains installation instructions for the M7100 Series Mobile Radio Unit and associated accessories. These instructions cover the mounting and cabling of the radio; interconnection and wiring diagrams are provided for reference. Before installation the radio should be programmed using an IBM- compatible personal computer and the following items: Shop Programming Cable TQ3409...

  • Page 13: Unpacking And Checking Equipment

    UNPACKING AND CHECKING EQUIPMENT Carefully unpack the radio and identify each item in the shipping container as listed below. If damage has occurred to the equipment during shipment, file a claim with the carrier immediately. The available options for the M7100 Series Mobile Radio are covered in Table 2.
  • Page 14 Figure 2 – Rear Angle View of Radio Figure 3 – Interface Cables...
  • Page 15 Figure 4 - Option Cables...
  • Page 16 Mobile Radio Optional Accessories Table 2: M7100 Series OPTION DESCRIPTION PART NUMBER HGAN1R VHF/UHF, ¼ Wave Whip Antenna 19B209568P6 HGCF9A Power Cable, 7.5M (50W TX or below) 19B802622P3 RONT OUNT HGCL1U Extended Option Accessory Cable CA101288V2 EMOTE OUNT HGCL1V Extended Option Control Cable CA101288V4 HGCE5T Extended Option Accessory Cable...

  • Page 17: Planning The Installation

    • Out of the way of passengers. Figure 5 – Typical Installation (Remote Mount Shown) It is suggested that the radio be installed by one of the many M/A-COM Authorized Service Centers located throughout the United States. Their experienced service personnel can provide a proper radio installation and...
  • Page 18 Vehicular Electronics - Electronic fuel injection systems, electronic anti-skid braking systems, electronic cruise control systems, etc., are typical of the types of electronic devices which might be prone to malfunction due to the lack of protection from radio frequency energy present when a radio is transmitting.

  • Page 19: Equipment Required

    EQUIPMENT REQUIRED The equipment required for installing the M7100 Series Mobile Radio is listed below: • Crimping tool for fuse holder • Electric drill for drilling mounting holes • Drills and circle cutters, as follows: No. 31 (1/8-inch) drill No. 27 (9/64-inch) drill 5/8-inch drill or circle cutter 3/4-inch circle cutter, hole saw or socket punch •...

  • Page 20: Installation

    INSTALLATION RUNNING CABLES To assure the feasibility of the planned cable routings, it is suggested that the cables be run before mounting the radio. The M7100 Series mobile radio may be installed as a Front Mount or a Remote Mount. The type of mount, the application and the options to be installed should be considered when planning the cable runs.
  • Page 21 Figure 7 – Remote Mount Extended Option Accessory Interconnections Power Cable The power cable (19B802622P3) consists of a red lead A+ and a black lead A- connected to a molded 2-pin power connector and supplied with ring terminals (refer to Figure 8). To install the power cable: 1.
  • Page 22 Figure 8 – Power Cable 19B802622P3 Accessory Cable Front Mount The Front Mount Extended Option Accessory Cable, at one end, consists of the extended options plug (P4); basic accessories connector (P3); connection for field programming, keyloading, and mobile data applications (P5); the speaker connector (P2);...
  • Page 23 Figure 9 - Front Mount Extended Option Accessory Cable CA101288V2...
  • Page 24 Remote Mount The Remote Mount Extended Option Accessory Cable, at one end, consists of the extended option plug (P4), the basic accessories connector (P3), and the speaker connector (P2). At the other end is the plug P1. P1 will connect to the Option Connector (OPT) which is mounted on the back of the Radio Interface Adapter (RIA).
  • Page 25 Ignition Sense (All Applications) The radio, as shipped from the factory, has the "ignition sense" feature disabled. As such, the radio will be powered ON or OFF as determined by the front panel ON/OFF/VOLUME control only (assuming A+ and A- are connected).
  • Page 26 Certain problems might be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines can have large filter capacitors and a leakage path present. If the radio does not turn off within a reasonable amount of time after the ignition is turned off, first try a different accessory or ignition sense pick-up point in the vehicle.
  • Page 27 Figure 11 – Remote Extended Option Control Cable (CA101288V4)

  • Page 28: Control Unit Mounting

    Figure 12 – Control Unit Mounting Bracket Installation CONTROL UNIT MOUNTING (Remote Applications Only) 1. Using the bracket as a template, mark and drill the mounting holes. Be sure to leave enough room at the rear of the control unit for the cable connector.
  • Page 29 Figure 13 – Control Unit Mounting Bracket with Pigtail Bracket 1. Attach DB15 connector to the rectangular end of bracket with 2 pan head machine screws and washers. See Figure 14. Figure 14 – DB15 Connector Mounted on Control Unit Pigtail Bracket 2.
  • Page 30 Figure 15 – Pigtail Bracket Installed on Control Unit Pigtail Bracket – Radio Mounting For Radio mounting, the Pigtail Bracket is attached to either side of the Radio mounting bracket. Hardware Kit, KT101533V5, contains the Pigtail Bracket, hardware to attach the Pigtail to the bracket. 1.

  • Page 31: Speaker

    2. Position the Pigtail Bracket with the connector facing away from the side and towards the front of the radio. The Pigtail Bracket can be installed on either side of the radio. 3. Remove the first two radio mounting bracket screws and lockwashers located closest to the front of the radio.

  • Page 32: Microphone Hanger And/Or Hookswitch Mounting

    1. Use the mounting bracket as a template for locating the mounting holes and mount the speaker as shown in Figure 18. 2. Refer to the applicable installation procedures for connection of the speaker to the accessory cable. MICROPHONE HANGER AND/OR HOOKSWITCH MOUNTING The microphone hanger or hookswitch should be mounted in a location convenient to the operator where it will not interfere with the safe operation of...

  • Page 33: Radio Mounting And Final Hook-Up

    • Occasional failure to enable siren or light functions via control head, which can be temporarily resolved by either power cycling the radio or turning the car ignition “off” and then “on” again. To resolve these issues above, modify the Federal Systems control cable as follows: 1.
  • Page 34 Figure 19 – Mounting Bracket Installation 6. Connect front mount accessory cable connector P2 to speaker cable connector. 7. Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radio unit. 8.
  • Page 35 Remote Mount installations. The following instructions are for a Remote Mount installation using the bracket shown in Figure 20. Figure 20 – Remote Mounting Bracket Installation 1. Using the bracket as a template, mark and drill the mounting holes using a No.
  • Page 36 5. Connect antenna coaxial cable to antenna connector (TNC). 6. Connect remote control cable connector P1 to the ORCC connector on the radio unit and secure with the two captive screws. 7. Connect other end of remote control cable to the remote control cable connector (RCCC) on the remote control unit.

  • Page 37: Dual Control Units

    DUAL CONTROL UNITS The Dual Control feature can be configured for either front mount or for remote mount radio units. Each configuration provides for a Main Control Unit and an Auxiliary Control Unit. In the front mount configuration, the Main Control Unit is on the Radio Unit itself, with the Auxiliary Control Unit located in a convenient location (see Figure 21A).

  • Page 38: Pre-Installation Programming Procedure With Programmer - Front Mount

    PRE-INSTALLATION PROGRAMMING PROCEDURE WITH PROGRAMMER - FRONT MOUNT The Radio and Control Units must be programmed in a sequential procedure, in order to provide each Control Unit with the proper identification code. 1. Configure the M7100 Front Mount Radio with ProGrammer Assembly, as shown in Figure 22, Step 1.
  • Page 39 Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Multiple Radio Disable Program Radio Setup Mobile Options Push Button M7100 Options Write System Keypad File Enable (System control unit) Write Scan Keypad File Enable (Scan control unit) Personality Name <USERPERS>...

  • Page 40: Pre-Installation Programming Procedure With Programmer - Remote Mount

    Figure 22 – M7100 Dual Control Unit PC Programming Configuration PRE-INSTALLATION PROGRAMMING PROCEDURE WITH PROGRAMMER - REMOTE MOUNT The Radio and Control Units must be programmed in a sequential procedure, in order to provide each Control Unit with the proper identification code. 1.
  • Page 41 Write Scan Keypad File Enable (Scan control unit) Personality name <USERPERS> User’s personality file Radio Code OGXXXXX Latest radio code file (G13 or later vintage) ADI Code <SAME> Radio Unit ID <SAME> Keypad File <CUBMAP> Keypad definition for Control Unit B CU ID (CU B) Must be Control Unit B 2.

  • Page 42: Installation Instructions For Front Mount Dual Control Units

    Note that the Main Control Unit has ID “A” and Auxiliary Control Unit has ID “B” in this configuration. Figure 23 – M7100 Dual Control Unit PC Programming Configuration Remote Mount INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUAL CONTROL UNITS The Dual Control Unit feature is configured such that only one control unit can be used for Extended Option accessories.
  • Page 43 3. After installing the Auxiliary Control Unit in the normal fashion, connect the Dual Control Cable (P1) to Auxiliary Control Unit, and tighten jackscrews. 4. Connect the Remote Mount Accessory Cable (19B802554P7) to the Auxiliary Control Unit. 5. A yellow Ignition Sense lead is provided on the Dual Control Cable and the Front Mount Accessory Cable.
  • Page 44 11. For each relay: Connect a #18 AWG black wire between the relay, Pin 85 and Accessory Cable P3-1 (labeled “OUT2” on the schematic diagrams in the service manual). Use a 1/4” tab receptacle on the relay side and mating Molex connector and pins on the accessory cable side. Connect the mating Molex connector to the Accessory Cable P3 when finished (Refer to Figure 24).

  • Page 45: Installation Instructions For Remote Mount Dual Control Units

    Figure 25 – M7100 Dual Control Unit Front Mount/Remote Mount Installation Configuration – Parallel Audio INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT DUAL CONTROL UNITS 1. Referring to Figure 26, run the Remote Control Cable (CA101288V4) between locations for the Radio Unit and Main Control Unit. 2.
  • Page 46 Please note: All extended option functions are only available at the Main Control Unit. 7. A yellow ignition sense lead is provided on each control cable. If the “Ignition Sense” feature is enabled on the Radio Unit, it is necessary to connect only one of the yellow leads provided, whichever is convenient.
  • Page 47 14. For Each Relay: Connect one end of a #18 AWG red wire to the relay, Pin 86. Cut the lead to length, and connect the other end to the 1 amp fuse holder supplied. Use crimp on connectors supplied. Connect the other side of the 1 amp fuse holder to the A+ battery source or a vehicle A+ fuse block.

  • Page 48: Field Programming With Programmer - Dual Control Units

    Figure 27 – M7100 Dual Control Unit Remote/Remote Mount Installation Configuration – Parallel Audio FIELD PROGRAMMING WITH PROGRAMMER – DUAL CONTROL UNITS Once installed, the M7100 can be programmed through connector P5 on cable assemblies, CA101288V2, V4, and V10. Please note: Keyloading and Mobile Data functions are also available through the P5 connector on the cable assemblies mentioned above.
  • Page 49 Field Programming Procedure - Dual Control Units – Front/Remote Mount Configuration The Radio and Control Units must be programmed in a sequential procedure in order to provide each Control Unit with the proper identification code. 1. Configure the M7100 Front Mount Radio and the Auxiliary Control Unit per the ProGrammer setup as shown in Figure 28, Step 1 with Control Unit A disconnected.
  • Page 50 Figure 28 – M7100 Field Programming – Dual Control Unit Front/Remote Mount Configuration Field Programming Procedure - Dual Control Units – Remote/Remote Mount Configuration The Radio and Control Units must be programmed in a sequential procedure in order to provide each Control Unit with the proper identification code.
  • Page 51 1. Configure the M7100 Remote Mount Radio per ProGrammer setup as shown in Figure 29, Step 1 with Control Unit #A disconnected. Program the radio with the control configurations shown in Step 1 of “Pre- Installation Programming Procedure with ProGrammer – Remote Mount” and adjust as necessary for the specific application.
  • Page 52 Figure 29 M7100 Field Programming – Dual Control Unit Remote/Remote Mount Configuration...
  • Page 53 Figure 30 – Remote Mount Dual Control Cable 19B802554P9...

  • Page 54: Dual Radio Units

    DUAL RADIO UNITS The Dual Radio feature can be configured for two remote mount radio units or for one front mount unit and one remote mount unit. In remote mount configurations the Control Unit is typically located in the vehicle cab, with the Radio Units located side-by-side in vehicle trunk.
  • Page 55 Select any M7100 keypad programming options if the keypad is to be programmed. The M7100 keypad options can only be programmed with “multi-radio” set to “Master” in a dual radio personality. Program the unit normally. Include Extended Option features, if purchased. Program the Slave Unit (refer to the programming configuration that follows).
  • Page 56 INSTALLATION INSTRUCTIONS FOR FRONT/ REMOTE MOUNT DUAL RADIO CONFIGURATION Plan the mounting locations of the two Radio Units. Note that the maximum cable length allowed between the two radios is two meters. Referring to Figure 31, run Dual Radio Cable (CA101288V10) between locations for Master and Slave Radio Units.
  • Page 57 Connect "IGN A+" lead, if option is desired. Be sure internal Switch SW601 on Master Radio is set properly. Refer to Page 25 of this manual for details. Connect Accessory Cable (19B802554P7) Connector (P1) to Control Head. Connect the Microphone and Accessories. Refer to Accessory Installation Manual for proper connection of Accessories.

  • Page 58: Programming With Pc Programmer - Dual Radio Units

    Figure 32 - M7100 Dual Radio Remote Mount/Remote Mount Installation Configuration PROGRAMMING WITH PC PROGRAMMER – DUAL RADIO UNITS Once installed, the M7100 can be programmed through connector P5 on cable assemblies CA101288V2, V4, and V10. Please Note: Keyloading and Data functions are also available through the P5 connector on these cables.
  • Page 59 Installation Programming Procedure with ProGrammer – Dual Radio Units and adjust as needed for the desired application. Figure 33 – Dual Radio Configuration – Front/Remote Mount – PC Programming Procedure...
  • Page 60 Field Programming Procedure for Remote/Remote Mount Dual Radio Configuration The Radio and Control Units must be programmed in a sequential procedure in order to provide each Control Unit with the proper identification code. Step 1 Configure the M7100 Master Radio per the ProGrammer setup as shown in Figure 34, Step 1 with the Slave Radio disconnected.
  • Page 61 Figure 34 – Dual Radio Configuration – Remote/Remote Mount - PC Programming Procedure...
  • Page 62 Figure 35 – Dual Radio Control Cable (CA101288V10)

  • Page 63: Antenna

    ANTENNA Installation instructions for the antenna are packaged with the antenna. The antenna must be installed in accordance with good engineering practice for optimum results. Typical Mobile Antenna Installation A permanent mount-type antenna must be located in the center of the roof. See the “RF ENERGY EXPOSURE INFORMATION”...

  • Page 64: Warranty

    (hereinafter "Buyer") that Equipment manufactured by or for the Seller shall be free from defects in material and workmanship, and shall conform to its published specifications. With respect to all non-M/A-COM Equipment, Seller gives no warranty, and only the warranty, if any, given by the manufacturer shall apply.
  • Page 65 NOTES...
  • Page 66 NOTES...
  • Page 67 NOTES...
  • Page 68 M/A-COM Wireless Systems 3315 Old Forest Road Lynchburg, Virginia 24501 (Outside USA, 434-385-2400) Toll Free 800-528-7711 www.macom-wireless.com Printed in U.S.A.

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