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M/A-Com JAGUAR 725M Installation Manual

Mobile radio & control unit. motorcycle installation
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Download this manual See also: Maintenance Manual, Installation Manual
Installation Manual
MM101013V1 R1A
J
725M
TM
AGUAR
MOBILE RADIO &
CONTROL UNIT
MOTORCYCLE INSTALLATION

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Summary of Contents for M/A-Com JAGUAR 725M

  • Page 1 Installation Manual MM101013V1 R1A 725M AGUAR MOBILE RADIO & CONTROL UNIT MOTORCYCLE INSTALLATION...
  • Page 2 Private Radio Systems, Inc. Unpublished rights are reserved under the copyright laws of the United States. This manual is published by M/A-COM Private Radio Systems, Inc., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by M/A- COM Private Radio Systems, Inc., at any time and without notice.

  • Page 3: Table Of Contents

    Table of Contents SAFETY TRAINING INFORMATION............4 TRANSMITTER HAZARDS ................5 SAFE DRIVING RECOMMENDATIONS...........6 GENERAL INFORMATION ................8 RELATED DOCUMENTATION..............8 OPTIONS AND ACCESSORIES..............9 VENDOR DROP SHIP OPTIONS..............9 External Headset Options................9 HARDWARE KITS..................10 USER SUPPLIED EQUIPMENT..............14 POWER CONSIDERATIONS ..............14 RF Power Adjustments ................14 INSTALLATION....................17 TOOLS REQUIRED ...................17 EQUIPMENT INSTALLATION..............17 Assembling &...

  • Page 4: Safety Training Information

    This radio has been tested and complies with the FCC RF exposure limits for “Occupational Use Only.” In addition, your M/A-COM radio complies with the following Standards and Guidelines with regard to RF energy and electromagnetic energy levels and evaluation of such levels for exposure to humans: •...

  • Page 5: Transmitter Hazards

    “TX” LED in the radio display is lit. You can cause the radio to transmit by pressing the PTT button on the microphone. • ALWAYS M/A-COM authorized accessories (antennas, speaker/mics, etc.). Use of unauthorized accessories may cause the FCC Occupational/Controlled Exposure RF compliance to be exceeded.

  • Page 6: Safe Driving Recommendations

    present when transmitting. If the vehicle contains such equipment, consult the dealer and enlist their aid in determining the expected performance of electronic circuits when the radio is transmitting. • Dynamite Blasting Caps – Dynamite blasting caps may explode by operating a radio within 500 feet of the blasting caps.
  • Page 7 Figure 1 – Typical J 725M Motorcycle Installation AGUAR...

  • Page 8: General Information

    To simplify installation and minimize difficulties, it is suggested that the installer read the entire manual prior to installation. Figure 1 shows a typical motorcycle installation. M/A-COM Private Radio Systems, Inc. does not assume liability for possible degradation of the radio or motorcycle performance due to mounting procedures.

  • Page 9: Options And Accessories

    OPTIONS AND ACCESSORIES All available options and accessories applicable to factory installed motorcycle installations are defined below. NOTE: These options do not include a J 725M radio or J 725M control unit. The J AGUAR AGUAR AGUAR 725M mobile radio and control unit must be ordered separately, then factory modified to adapt it for motorcycle applications.

  • Page 10: Hardware Kits

    HARDWARE KITS A typical Motorcycle Kit is shown in Figure 2. Hardware Kits 350A1396G1-G4 are shown in Figure 3 and Figure 4. Hardware kit 350A1396G1 is used to factory install the radio mounting bracket and alternator whine reject filter to the weather-resistant case. Hardware kits 350A1396G2-G4 are used by the customer in the field to mount the case and control head to the motorcycle and to optionally use the Harley- Davidson adapter bracket.
  • Page 11 Figure 2 - Typical Motorcycle Kit...
  • Page 12 Hardware Application Kit 350A1396G1 Case/Antenna Assembly Hardware Kit 350A1396G2 Figure 3 - Hardware Installation Kits For Harley-Davidson Motorcycles...
  • Page 13 Control Unit/Microphone Hardware Kit 350A1396G3 Motorcycle Adapter Mounting Kit 350A1396G4 Figure 4 - Typical Hardware Installation Kits For Harley-Davidson & Kawasaki Motorcycles...

  • Page 14: User Supplied Equipment

    USER SUPPLIED EQUIPMENT • Motorcycle Radio Mounting Bracket POWER CONSIDERATIONS The motorcycle may be equipped with additional lights, light flashers, sirens, PA systems, etc. Therefore, consideration must be given to the total system current drain. It is recommended that the radios be set to not exceed the applicable rated RF power output and current drain shown in Table 1 for all J 725M motorcycle applications.
  • Page 15 RF Power Tracking Data for Resetting in the Field 800 MHz Band: • 6-12 watts, low power J 725M: no resetting of RF power AGUAR tracking data is needed. • 17.5-35 watts, high power J 725M (repeater input band 806-825 AGUAR MHz): RF power tracking data is reset as follows: The RF Power tracking data shown in the “350”...
  • Page 16 Table 1 - RF Power Versus Current Setting STANDARD JAGUAR JAGUAR 725M MOBILE RADIO 725M MOBILE RADIO RF POWER (MOTORCYCLE RF POWER INSTALLATION) RF PWR CURRENT RF PWR RF POWER CURRENT SETTING (Rated) (Typical) (Rated) (Typical) (Actual) 806-825 MHz 806-825 MHz 27 ±...

  • Page 17: Installation

    INSTALLATION Installation of the J 725M mobile radio and control unit consists of: AGUAR • Assembling and installing the weather resistant motorcycle case assembly, including the adapter bracket, case/antenna mounting bracket, and bottom case (previously assembled) to the motorcycle mounting bracket (user supplied). •...
  • Page 18 Figure 5 - Radio Installation, Harley-Davidson Motorcycles (188D6803, Sh. 1, Rev. 2A)

  • Page 19: Harley-Davidson Installation

    Harley-Davidson Installation Unpack the weather resistant motorcycle case, remove the key taped to the top cover and open the case. Refer to Figure 5 and verify all components shown in the diagram are available. Mount the adapter bracket on to the Dyna or Road King radio mounting bracket (user supplied) using the 1/4-20 x 5/8 screws provided.
  • Page 20 Figure 6 – Case Mounting Bracket and Case Assembly...
  • Page 21 Figure 7 – Radio Connections...

  • Page 22: Control Unit Mounting

    CONTROL UNIT MOUNTING Mount the control unit within convenient reach of the operator, and where it will not interfere with the safe operation of the motorcycle. Figure 8 shows a typical installation of the control unit and microphone. Note also, the location of the option switch for the Headset Option.

  • Page 23: Speaker Mounting

    A special spacer may be required between the control unit bracket and the motorcycle to raise the level of the control unit bracket. This spacer, if needed, must be constructed NO TE locally. Mount the control unit and mic hanger to the mounting bracket. After installing the control unit, do not make any cable connections until all cables have been run and secured.
  • Page 24 Figure 8 - Typical Control Unit Installation...
  • Page 25 Figure 9 – Control Unit Mounting Assembly (188D6804, Sh. 1, Rev. 2)

  • Page 26: Cable Routing

    Figure 10 - Typical Speaker Mounting CABLE ROUTING Power and Control Cables Cable routing consists of planning and routing the cable runs between the radio, control unit, and battery. The cables should be routed away from exhaust pipes, mufflers, and moving parts, or where mechanical damage may result.

  • Page 27: Typical Harley-Davidson Installation

    Typical Harley-Davidson Installation Disconnect gas line from tank and drain gas into an approved container. Remove cowling, gas tank, and fairing, if required, to gain access to the triangular frame assembly, beneath the gas tank, to permit cable routing. Push saddle support springs forward to release the saddle and tilt it forward to gain access to the area beneath the saddle.
  • Page 28 Re-examine cable routing and be sure that all cables are neatly routed and secured with cable ties. Install a cable clamp on saddle mounting bracket (left side) and secure the power and control cables from the radio case assembly. Route speaker leads from the control cable underneath the handlebar to the rear of the instrument panel assembly in the vicinity of the speaker.
  • Page 29 Figure 11 - Option Cable Stored Beneath Saddle Area Figure 12 - Triangular Frame Assembly...
  • Page 30 Figure 13 - Control Unit Connections For Motorcycle Models Equipped with Gas Tank Fairing The cable may be routed from the saddle area, under the fairing, around the left side of the gas tank filler pipe, and up to the area of the control unit. The fairing may have to be notched to provide entrance and exit space.

  • Page 31: Cable Connections

    It may be necessary to notch a portion of the fairing at the control unit end and at the saddle area to provide entrance and exit holes for the cable. The entrance and exit cutaway NO TE holes are required to permit the fairing to be remounted flush to the gas tank.

  • Page 32: Ignition Switch Option

    VGE/DES keyloader, and other options (i.e., data terminal, external encoder/decoder, etc). Refer to “HEADSET INSTALLATION (OPTION).” ANTENNA INSTALLATION General The M/A-COM J 725M motorcycle options for the 800 MHz land AGUAR mobile radio band are specifically designed for use with the Allen Telecom, Inc.
  • Page 33 that provides the proper VSWR and radiation pattern without the use of a ground plane. Typical antenna gain without a ground plane is 0 dB. The case/antenna mounting plate (188D6437P1) was specifically designed to fit the hole mounting pattern for the 19B209568P5 mount. Since the Allen Telecom, Inc.

  • Page 34: Typical Motorcycle Mount Antenna Installation

    ¼λ in = 2805 = 3.43 inches 818.5 ½λ wavelength (in inches)= 6.85 inches The cable length should be 3.43 + n x 6.85 inches. Since the installer will need a length of the coax from the antenna to the radio to be at least 22 inches long to physically connect the antenna to the radio, he must calculate a length of coax that will meet the odd quarter-wavelength requirement and be greater than 22 inches.

  • Page 35: Final Checks And Connections

    FINAL CHECKS AND CONNECTIONS After the weather resistant case is installed, all cables run, and the radio, control unit, speaker, and microphone installed, refer to the interconnection diagrams and verify that all connections have been made and the equipment is properly grounded. Make a final check of all cables to make sure they are properly connected and dressed away from all moving parts and exhaust pipes, and secured with cable ties.

  • Page 36: Headset Operation

    The long end of the accessory cable 19B802554P24 which contains the 25 pin D-subminiature receptacle connector is to also be routed along the bike and any excess is to be coiled up and left under the seat. The driver takes the belt box SM-C70GM and attaches it to his belt. The helmet kit quick disconnect plug is mated to the belt box quick disconnect connector.

  • Page 37: Interconnection Diagram

    Interconnection Diagram (188D6783, Sh. 1, Rev. 2)
  • Page 38 Antenna (19B209568P5) Interconnection Diagram (188D6783, Sh. 1, Rev. 2)
  • Page 39 Control Cable Remote Mount, Motorcycle Extended (19B802554P23, Sh. 23, Rev. 21)
  • Page 40 Motorcycle Accessory Cable (19B802554P24, Sh. 24, Rev. 21)
  • Page 41 Power Control Cable (19B802622P2, Sh. 2, Rev. 3)
  • Page 42 Motorcycle Radio Case Assembly (188D6465 Sh.1 Rev. 3)
  • Page 43 PARTS LISTS Option HBxxx : Scan Control Unit, 344A4581P2 Option HBxxxx: System Control Unit, 344A4581P4 344A4757P2 Nameplate 344A3723P11 Motorcycle Version Label 19A703965P2 Alternator Filter 19B802554P23 Control Cable (USA Version) 19B802554P24 Accessory Cable 19B802622P2 Power Cable (USA Version) 19B8902671P1 Remote Mount Front Cover 19B8902672P1 Radio Mounting Bracket (USA Version) 19B803225P1...
  • Page 44 Motorcycle Case Assembly PART NO. DESCRIPTION Motorcycle Case Assembly 188D6464P1 ( R e f e r T o D r a w i n g N o . 1 8 8 D 6 4 6 4 ) 188D6215P1 Case Top 188D6221P1 Case Bottom 19B804433P1...

  • Page 45: Hardware Kit

    Control Unit/Hand Held Microphone Hardware Kit 350A1396G3 PART NO. DESCRIPTION 188D6530P1 Control Unit Bracket (Qty. 1) 350A1408P1 Washer, Breakway (Qty. 2) 19B802554P26 Plug, DB25 (Qty. 1) 19B802871P2 Cover, Micophone, Connector (Qty. 1) 118D6556G1 Hanger, Micophone (Qty. 1) 19A115409P4 Washer, Lock (Qty. 2) N24P21010 Screw, Cap (Qty.
  • Page 46 WARRANTY M/A-COM Private Radio Systems, Inc. (hereinafter "Seller") warrants to the original purchaser for use (hereinafter "Buyer") that Equipment manufactured by or for the Seller shall be free from defects in material, workmanship and title, and shall conform to its published specifications. With respect to...
  • Page 47 NOTES...
  • Page 48 M/A COM Wireless 3315 Old Forest Road Lynchburg, Virginia 24501 1-800-528-7711 (Outside USA, 434-385-2400) Printed in U.S.A.

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