Cylinder/Piston; Cylinder Removal; Piston Removal - KYMCO SUPER 9 50 Service Manual

6
. CYLINDER HEAD/CYLINDER/PISTON

CYLINDER/PISTON

CYLINDER REMOVAL

Remove the met-in box and seat.
Remove the frame body cover.
Remove the cylinder head. (6-3)
Remove the two exhaust muffler joint lock
nuts and two exhaust muffler lock bolts.
Remove the exhaust muffler.
Remove the cylinder.
Remove the cylinder gasket.
＊
Do not pry between the cylinder and
crankcase or strike the fins.

PISTON REMOVAL

Remove the piston pin clip to remove the
piston pin and piston.
＊
• Do not damage or scratch the piston.
• Do not apply side force to the connect-
ing rod when removing the piston pin.
• Place clean shop towels in the crank-
case to keep the piston pin clip from
falling into the crankcase.
Spread each piston ring and remove by
lifting it up at a point just opposite the gap.
Remove the expander.
Exhaust Muffler Lock Bolts
Piston Pin
Piston Pin Clip
SUPER 9 50
Joint Lock Nuts
Piston
6-6