Dodge 2001 Ram 1500 Owner's Manual page 2549

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21 - 914
TRANSFER CASE - NV241HD
TRANSFER CASE - NV241HD (Continued)
(7) Install mainshaft/mode fork assembly (Fig. 78).
Guide mainshaft through hub and into input gear
and shift rail through range fork and into case bore.
Fig. 78 Installing Mainshaft And Mode Fork
Assembly
1 - MAINSHAFT AND MODE FORK ASSEMBLY
2 - SHIFT RAIL
3 - RANGE FORK
(8) Install new o-ring on vacuum/indicator switch,
if necessary. Install vacuum/indicator switch (Fig.
79). Tighten switch to 20-34 N·m (15-25 ft. lbs.)
torque.
Fig. 79 Vacuum/Indicator Switch Installation
1 - 1-1/16" SOCKET
2 - INDICATOR SWITCH
(9) Install new sector shaft o-ring and o-ring
retainer in sector shaft bore (Fig. 80). Lubricate
o-ring with transmission fluid or petroleum jelly after
installation.
Fig. 80 Sector Shaft O-Ring And Retainer
Installation
1 - SECTOR SHAFT BORE
2 - O-RING
3 - O-RING RETAINER
(10) Install shift lever on sector shaft (Fig. 81).
(11) Install washer and nut on sector shaft to
secure shift lever. Apply 1-2 drops Mopar
Seal, or equivalent, to nut threads before installation.
Then tighten nut to 27-34 N·m (20-25 ft. lbs.) torque.
Fig. 81 Shift Lever Installation
1 - SHIFT LEVER
2 - NUT/WASHER
BR/BE
Lock N'

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