Dodge 2001 Ram 1500 Owner's Manual page 2551

21 - 916 TRANSFER CASE - NV241HD
TRANSFER CASE - NV241HD (Continued)
(6) Install front sprocket retaining ring (Fig. 86).
Fig. 86 Front Sprocket Retaining Ring Installation
1 - FRONT SPROCKET
2 - RETAINING RING
(7) Realign sliding clutch on synchronizer hub if
necessary. Press synchronizer struts inward to ease
realignment. Be sure mainshaft is fully seated before
proceeding.
(8) Install spring and cup on shift rail (Fig. 87).
Fig. 87 Shift Rail Spring And Cup Installation
1 - CUP
2 - SPRING
(9) Insert magnet in front case pocket (Fig. 88).
OIL PUMP AND REAR CASE
Lubricate the oil pump components before installa-
tion. Prime the oil pickup tube by pouring a little oil
into the tube before installation.
(1) Install new o-ring in pickup tube inlet of oil
pump (Fig. 89).
(2) Position oil pickup tube and filter in rear case.
Be sure pickup filter is seated in case pocket and
that pickup tube is aligned in case notches (Fig. 90).
Be sure hose that connects tube to filter is securely
positioned.
Fig. 88 Case Magnet Installation
1 - MAGNET
2 - CASE POCKET
Fig. 89 Pickup Tube O-Ring Installation
1 - O-RING (PUMP PICKUP)
2 - PICKUP TUBE
Fig. 90 Oil Pickup Tube And Filter Position In Rear
1 - FILTER
2 - TUBE AND HOSE
3 - TUBE IN NOTCH
(3) Insert oil pickup tube in oil pump and position
pump in rear case (Fig. 91).
BR/BE
Case