Specifications (500); Specifications (550/700) - Arctic Cat 2015 XR Service Manual

Specifications (500)

VALVES AND GUIDES
Valve Face Diameter (max) (intake)
(exhaust)
Valve/Tappet Clearance (cold engine)
(exhaust)
Valve Guide/Stem Clearance (max)
(exhaust)
Valve Guide Inside Diameter
Valve Margin (min) (intake)
Valve Seat Angle
Valve Spring Free Length (min)
Valve Spring Tension @ 32.5 mm
CAMSHAFT AND CYLINDER HEAD
Cam Lobe Height (min) (intake)
(exhaust)
Camshaft Journal Holder (right & center)
Inside Diameter
Camshaft Journal Outside Diameter(left)
(right & center)
Camshaft Runout (max)
Cylinder Head/Cover Distortion (max)
CYLINDER, PISTON, AND RINGS
Piston Skirt/Cylinder Clearance
Piston Diameter 8 mm from Skirt End
Cylinder Bore
Piston Ring Free End Gap (min)
Bore x Stroke
Cylinder Trueness (max)
Piston Ring End Gap - Installed (min)
Piston Ring to Groove Clearance (max)(1st/2nd) 0.06 mm
Piston Ring Groove Width
Piston Ring Thickness
Piston Pin Bore (max)
Piston Pin (min)
CRANKSHAFT
Connecting Rod (small end inside diameter)
(max)
Connecting Rod (big end side-to-side)
Connecting Rod (small end deflection)
Crankshaft (web-to-web)
Crankshaft Runout (max)
Specifications subject to change without notice.
35.0 mm
30.5 mm
(intake) 0.08-0.12 mm
0.15-0.20 mm
(intake) 0.1 mm
0.3 mm
5.000-5.012 mm
1.1 mm
45° +30'
44.73 mm
(outer) 17.23 kg (37.98 lb)
34.71 mm
34.48 mm
22.01-22.04 mm
17.51-17.54 mm
(left)
17.466-17.480 mm
21.966- 21.980 mm
0.03 mm
0.05 mm
0.025-0.055 mm
88.96-88.98 mm
89.005-89.015 mm
(1st) 8.0 mm
(2nd) 8.3 mm
89.0 x 71.2 mm
0.01 mm
0.3 8 mm
(1st) 1.01-1.03 mm
(2nd) 1.21-1.23 mm
(oil) 2.01-2.03 mm
(1st) 0.97-0.99 mm
(2nd) 1.17-1.19 mm
20.008 mm
19.994 mm
20.021 mm
0.7 mm
(max) 3.0 mm
60.8-60.9 mm
0.03 mm

Specifications (550/700)

VALVES AND GUIDES
Valve Face Diameter (max) (intake)
(exhaust)
Valve/Tappet Clearance (intake)
(cold engine) (max) (exhaust)
Valve Guide/Stem Clearance (max)
Valve Guide Inside Diameter
Valve Head Thickness (min)
Valve Seat Angle
Valve Spring Free Length (min)
Valve Spring Tension @ 31.5 mm
CAMSHAFT AND CYLINDER HEAD
Cam Lobe Height (min)
Camshaft Journal Holder (right & center)
Inside Diameter
Camshaft Journal Outside (right & center)
Diameter
Camshaft Runout (max)
Cylinder Head/Cover Distortion (max)
CYLINDER, PISTON, AND RINGS
Piston Skirt/Cylinder Clearance (max)
Cylinder Bore
Piston Diameter 15 mm from Skirt End
Piston Ring Free End Gap (1st/2nd)
Bore x Stroke
Cylinder Trueness (max)
Piston Ring End Gap - Installed (min)
Piston Ring to Groove (1st/2nd)
Clearance (max)
Piston Ring Groove Width (1st/2nd)
Piston Ring Thickness (1st/2nd)
Piston Pin Bore (max)
Piston Pin Outside Diameter (min)
CRANKSHAFT
Connecting Rod (max)
(small end inside diameter)
Connecting Rod (big end side-to-side)
(max)
Connecting Rod (small end deflection)
(max)
Crankshaft (web-to-web) (max)
Crankshaft Runout (max)
Specifications subject to change without notice.
31.6 mm
27.9 mm
0.1016 mm
0.1524 mm
0.013 mm
5.000-5.012 mm
2.3 mm
45° +15'/+30'
38.7 mm
19.0 kg (42 lb)
33.53 mm
21.98-22.04 mm
(left) 17.48-17.53 mm
21.96-21.98 mm
(left) 17.48-17.53 mm
0.05 mm
0.05 mm
0.025 - 0.075 mm
91.995-92.005 mm (550)
101.992-102.008 mm (700)
91.940-92.975 mm (550)
101.940-101.985 mm (700)
12.5 mm
92 x 82 mm (550)
102 x 85 mm (700)
0.02 mm
0.38 mm
0.035 mm
0.035 mm
1.970-1.990 mm
20.012 mm
22.99 mm
19.995 mm
23.021 mm
0.6 mm
0.3 mm
71 mm
0.03 mm
31