Johnson J10RLSRD Service Manual page 301

MANUAL STARTER
ASSEMBLY
Turn pulley counterclockwise to pull spring all the
way into housing. Allow pulley to slowly unwind
until tension is relieved.
Turn pulley counterclockwise approximately 3 1/2
turns until opening for rope in housing aligns with
rope channel in pulley. Secure pulley in place by
installing stop tool into pulley and housing holes.
1
1. Housing rope opening
46721
2. Rope channel on pulley
Inspect starter rope. Replace rope if frayed. Cut
new rope to 59 in. (150 cm) in length and fuse
ends of rope.
Insert rope into starter handle, tie knot and seat
knot in handle. Install starter handle cap.
Route rope through housing into pulley. Tie knot in
rope end and install in pulley channel.
Insert rope into handle, tie knot at end of rope,
install handle cap.
Hold rope taut and pull stop tool out. Allow rope to
slowly wind into starter.
Remove nut and pulley retainer from mandrel and
remove starter assembly.
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Install spindle, screw, and locknut. Tighten locknut
120 to 144 in. Ibs. (14 to 16 N.m).
Examine lockout parts. Replace any worn or dam-
aged parts.
Install pawl, linkage, and retaining ring (sharp
edge up).
Check the operation of the pawl. The pawl should
extend when the starter rope is pulled and retract
when the starter rope rewinds.
Install screw into cam. Install plunger, spring, tap-
pet, and cam with retaining pin.