Johnson J10RLSRD Service Manual page 287

GEARCASE
ASSEMBLY - 25/30
Using a right angled rod, install the pinion assem- Install the shifter cradle and clutch dog in the
bly in the gearcase. gearcase using long-nose pliers.
COA3290 COB3061
Place the forward gear into the gearcase. Apply Triple-Guard grease to a new pivot pin D-
; : - - - - - 1
1. Forward gear COB3057
Install the shifter cradle on clutch dog. Grooved
ring. Install O-ring on the pivot pin. Apply Nut Lock
to threads of the pin. Align hole of shifter lever with
hole in gearcase. Install and tighten pivot pin to a
torque of 48 to 84 in. Ibs. (5 to 9 N·m).
end of clutch dog must face forward gear end of
1.
Pivot pin
COA3236
the propeller shaft.
1. Grooved end COB3065
IMPORTANT: Apply Needle Bearing Assembly
Grease to clutch dog and shifter cradle to hold in
m
WARNING
m
Wear safety glasses for eye protection.
Detent balls ,can pop out with great force.
Slide the Shift Detent Sleeve, PIN 328081, over
the propeller shaft. Align slot in the tool with hole
in the propeller shaft.
place while assembling.
1
1. Shift detent sleeve 26727
286