Johnson J10RLSRD Service Manual page 105

ELECTRICAL
ELECTRIC STARTER SERVICING
Place the washer on the armature shaft. Place a
new gasket on the drive end cap.
Align the drive end cap mark with the mark on the
frame and magnet assembly. Assemble the drive
end cap to the frame and magnet assembly.
Put a drop of oil on the two thru-bolts and install
the thru-bolts. Tighten the thru-bolts and torque 30
25/30
MODELS
Lubricate the armature shaft bearing surface with
one drop of SAE Number 10 oil. Lubricate pinion
helix on armature shaft with Starter Pinion Lube,
PIN 337016.
Install washer on drive end of armature shaft.
Assemble drive end cap to drive end of armature
shaft.
1_~I--O
o
<.)
~
o
o
o
O~
___
--2
o
0
to 40 in. Ibs. (3.4 to 4.6 N·m). Apply Black Neo-
1. Washer
38288
prene Dip to the seams between the end caps and
2. Drive end cap
frame and magnet assembly.
Assemble the pinion, spring, spacer, and nut to
the armature shaft. Tighten the nut and torque 150
to 170 in. Ibs. (17 to 19 N·m) .
Refer to No Load Current Draw Test on p. 98 to
check starter operation.
104
m
WARNING
m
Use caution when inserting armature into
frame and magnet assembly as the perma-
nent magnets in the frame exert extreme
pulling force on the armature which could
result in pinched fingers.
Assemble armature to frame and magnet assem-
bly, aligning marks on drive end cap and frame.
Install insulated brush and terminal set in commu-
tator end cap with long lead in slot. Position the
insulators and nut as shown in figure.
DR5446