tRANsmIssION CHECk
CLUtCH pUsHROd CHECk
Part. N. 8000 H4704 (07-2010)
ENGINE OVERHAUL
1. measure:
• Primary shaft misalignment
(use a centre square and a dial gauge "1")
• Not conforming to specifications
(see fig. 116)
2. measure:
116
• Output shaft misalignment
(use a centre square and a dial gauge "1")
•
Not conforming to specifications
(see fig. 117)
3. Check:
• Transmission gears
117
•
Discoloured blue/pittings/wear
• Transmission gears teeth
Cracks/damage/rounded edges
gear(s).
4. Check:
• Correct gear meshing
(each sprocket with its gear)
Not correct
units.
5. Check:
• Transmission gear movement
•
Hard movement
118
1. Check:
• Long clutch pushrod
Cleft/damage/wear
pushrod.
2. measure:
• Pushrod bending limit
Not conforming to specifications
pushrod.
F1.71
•
Input shaft offset limit
0.08 mm (0.0032 in)
•
Output shaft offset limit
0.08 mm (0.0032 in)
Reassemble transmission shaft
Replace faulty part(s).
Replace the long clutch
•
pushrod bending limit
0.500 mm (0.0197 in)
Replace the primary shaft.
Replace the output shaft.
Replace faulty gear(s).
Replace faulty
Replace long clutch