Yamaha 2002 TDM900 Service Manual page 91

INTRODUCTION/PERIODIC MAINTENANCE AND
NO. NO ITEM ITEM
Chassis fasteners
15 *
(See page 2-22)
Sidestand
16
(See page 3-62)
Sidestand switch
17 *
(See page 8-4)
Front fork
18 *
(See page 3-55)
Shock absorber assembly
19 *
(See page 3-57)
Rear suspension relay
arm and connecting arm g
20 * 20 *
pivoting points
(See page 3-62)
Electronic fuel injection
21 *
(See page 3-15)
Engine oil
22
(See page 3-30)
Engine oil filter element
23
(See page 3-32)
Cooling system g y
24 * 24 *
(See page 3-38)
Front and rear brake
25 * switches
(See page 3-47)
Moving parts and cables
26
(See page 3-62)
Air induction system
27 *
(See page 7-39)
Throttle grip housing
28 * and cable
(See page 3-25)
Muffler and exhaust
29 * pipe.
(See page 3-37)
Lights, signals and
30 * switches
(See page 3-71)
NOTE:
D The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
D Hydraulic brake service
S Regularly check and, if necessary, correct the brake fluid level.
S Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
S Replace the brake hoses every four years and if cracked or damaged.
LUBRICATION INTERVALS
CHECK OR MAINTENANCE JOB CHECK OR MAINTENANCE JOB
S Make sure that all nuts, bolts and screws are properly tightened.
S Check operation.
S Lubricate.
S Check operation.
S Check operation and for oil leakage.
S Check operation and shock absorber for oil leakage.
S Check operation.
S Lubricate with lithium-soap-based grease.
S Adjust engine idling speed and synchronization
S Change.
S Check oil level and vehicle for oil leakage.
S Replace.
S Check coolant level and vehicle for coolant leakage.
S Change.
S Check operation.
S Lubricate.
S Check the air cut-off valve, read valve, and hose for damage.
S Replace the entire air induction system if necessary.
S Check operation and free play.
S Adjust the throttle cable free play if necessary.
S Lubricate the throttle grip housing and cable.
S Check the screw clamp for looseness.
S Check operation.
S Adjust headlight beam.
ODOMETER READING (
1
3-2
CHK
ADJ
1,000 km) ANNUAL
CHECK
10 20 30 40
Every 3 years
EAU03884