Disassembling The Front Brake Calipers - Yamaha 2002 TDM900 Service Manual

FRONT AND REAR BRAKES
EAS00625
DISASSEMBLING THE FRONT BRAKE
CALIPERS
The following procedure applies to both of the
brake calipers.
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
S brake caliper bolts
S union bolt 1
S copper washers 2
S brake hose 3
S brake caliper assembly
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
2. Remove:
S brake caliper pistons 1
S brake caliper piston seals 2
a. Secure the right side brake caliper pistons
with a piece of wood a .
b. Blow compressed air into the brake hose
joint opening b to force out the left side pis-
tons from the brake caliper.
WARNING
S Never try to pry out the brake caliper pis-
tons.
S Do not loosen the bolts 3 .
c. Remove the brake caliper piston seals.
d. Repeat the previous steps to force out the
right side pistons from the brake caliper.
4-37
CHAS
New
New