Yamaha FZS600 2002 Supplementary Service Manual
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Yamaha FZS600 2002 Supplementary Service Manual

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  • Page 2 FZS600 SERVICE MANUAL: 5DM1-AE1 FZS600 SUPPLEMENTARY SERVICE MANUAL: 5DM1-AE2 FZS600 (P) 2002 SUPPLEMENTARY SERVICE MANUAL E2001 by Yamaha Motor Co., Ltd. First Edition, August 2001 Any reproduction or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly...
  • Page 3 It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha motorycle has a basic understanding of the mechanical ideas and the procedures of motorcycle repair.
  • Page 4 YP002000 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal,disassembly, assembly, repair and inspection procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters.
  • Page 5 EB003000 SYMBOLS The following symbols are not relevant to every SPEC vehicle. INFO Symbols 1 to 9 indicate the subject of each chapter. 1 General information 2 Specifications 3 Periodic checks and adjustments 4 Engine 5 Cooling system 6 Carburetor(-s) 7 Chassis COOL CARB...

  • Page 6: Table Of Contents

    CONTENTS SPECIFICATIONS GENERAL SPECIFICATIONS ....... . MAINTENANCE SPECIFICATIONS ......ENGINE .
  • Page 7 ELECTRICAL SYSTEM INSTRUMENT FUNCTION ........DIGITAL CLOCK .

  • Page 8: Specifications

    SPEC GENERAL SPECIFICATIONS SPECIFICATIONS GENERAL SPECIFICATIONS Model FZS600 Model code: 5RT1 5RT2 5RT3 Dimensions: Overall length 2,080 mm (Except FIN, NOR) 2,175 mm (FIN, NOR) Overall height 1,180 mm Basic weight: With oil and full fuel tank 214 kg Oil type or grade: Engine oil SAE20W40SE or SAE10W30SE...
  • Page 9 SPEC GENERAL SPECIFICATIONS Model FZS600 Bulb voltage, wattage quantity: Headlight 12 V 60 W/55 W Auxiliary light 12 V 5 W Tail/brake light 12 V 5 W/21 W Front turn signal light 12 V 21 W Rear turn signal light 12 V 21 W Meter light 14 V 14 W...

  • Page 10: Maintenance Specifications

    SPEC MAINTENANCE SPECIFICATIONS MAINTENANCE SPECIFICATIONS ENGINE Item Standard Limit Carburetor: I.D. mark 5DM1 01 Main jet (M.J) #115 Main air jet (M.A.J) Jet needle (J.N) 5D86-3/5 Needle jet (N.J) P-0M Pilot air jet (P.A.J.1) #130 Pilot outlet (P.O) 0.95 Pilot jet (P.J) #12.5 Bypass 1...

  • Page 11: Chassis

    SPEC MAINTENANCE SPECIFICATIONS CHASSIS Item Standard Limit Drive chain: Type/manufacturer 50VA4/DAIDO No. of links 30 X 45 mm Chain free play Maximum ten-link section 150 mm TIGHTENING TORQUES CHASSIS Tightening Thread torque Part to be tightened Part name Q’ty Remarks size size mSkg...

  • Page 12: Lubrication Point And Lubrication Types

    SPEC LUBRICATION POINT AND LUBRICATION TYPES LUBRICATION POINT AND LUBRICATION TYPES ENGINE Lubrication Point Symbol Cylinder head tightening nut washer –5–...

  • Page 13: Cooling System Diagrams

    SPEC COOLING SYSTEM DIAGRAMS EB203000 COOLING SYSTEM DIAGRAMS Engine outlet hose Radiator outlet hose Engine outlet hose Radiator Carburetor inlet hose Radiator inlet hose Carburetor outlet hose Water pump Coolant drain bolt Water pump outlet hose –6–...
  • Page 14 SPEC COOLING SYSTEM DIAGRAMS Radiator Water pump outlet hose Oil cooler inlet hose Oil cooler outlet hose Carburetor outlet hose –7–...

  • Page 15: Cable Routing

    SPEC CABLE ROUTING EB205000 CABLE ROUTING Throttle cables A Using clamp, left handlebar D Pass speed sensor lead through Clutch cable switch lead to crimpled part of clamp code 1. Left handlebar switch lead clutch cable fitting. After clamp- E Fix speed sensor lead with Starter cable ing, cut excessive portion from clamp so that brake hose is on...
  • Page 16 SPEC CABLE ROUTING Main switch lead Starter relay Rectifier/ regulator lead Starter cable Battery positive lead Horn Left handlebar switch lead Seat lock cable Brake hose Clutch cable Seat lock stay Speed sensor lead Horn lead Cross tube 3 Fuse box Rectifier/ regulator A.C.
  • Page 17 SPEC CABLE ROUTING S Wire harness (at white taping) A Using clamp, fix: E Wire harness, starter motor S Left handlebar switch lead S Starter motor lead lead, A.C. magneto lead, side- S Main switch lead S A.C. magneto lead stand switch lead and neutral S Clutch cable S Sidestand switch lead...
  • Page 18 SPEC CABLE ROUTING J Using clamp, fix to bracket on M Pass air filter case drain hose Q Pass on the outside of spark plug frame: through the rear suspension lead 1 S Stater motor lead S Clutch cable bracket holder and out on left S Sidestand switch lead S Starter cable side of vehicle.
  • Page 19 SPEC CABLE ROUTING U Using holder, fix speed sensor lead to outer tube. V Pass speed sensor lead along brake hose on the outside of frame and fix it with clamp (at 3 positions). W To stop switch X To battery negative lead Y To starter relay Z Pass only starter motor lead be- hind wire harness branch.
  • Page 20 SPEC CABLE ROUTING Right handlebar switch lead Battery negative lead Throttle cables Cross tube 3 Brake hose Radiator reservoir tank breather Cable guide hose Main switch lead Air filter Radiator reservoir tank Throttle position sensor lead Rear brake light switch lead Battery Speed sensor lead Radiator reservoir tank breather...
  • Page 21 SPEC CABLE ROUTING A Using clamp, fix to the front fork: D Pass main switch lead under: G To reservoir tank S Right handlebar switch lead S Throttle cable (2 pcs) H Pass battery negative lead on S Brake hose S Right handlebar switch lead the inside of radiator reservoir S Speed sensor lead...
  • Page 22 SPEC CABLE ROUTING S Fuel tank drain hose K Pass through hole in bracket bat- P Fix throttle cables, right handle- S Fuel tank breather hose tery and clamp rear brake light bar switch lead and speed sen- S Radiator reservoir tank breathe switch lead.
  • Page 23 SPEC CABLE ROUTING Throttle cables Fuel tank breather hose Rear brake reservoir tank Speed sensor lead Fuel tank drain hose Rear brake right switch lead Right handlebar switch lead Pipe 2 Fuse box Thermostat housing Fuel hose Seat lock cable Carburetor heater hot water Throttle position sensor lead Ignitor unit...
  • Page 24 SPEC CABLE ROUTING Starter relay Turn signal relay Horn lead Starting circuit cut-off relay Headlight sub-wire harness Wire harness Radiator fan motor lead Fuel pump lead coupler Rectifier/ regulator lead Ignition coil Left handlebar switch lead Clutch cable Main switch lead Starter cable Clamp –17–...
  • Page 25 SPEC CABLE ROUTING A Pass radiator reservoir tank D Place fuel pump lead so that it F Pass rear turn signal light lead breather hose at left side of ther- comes on top. (right) through hole in rear fend- mostat housing. E Pass brake light switch lead and B Do not fix #4 spark plug lead with battery negative lead under ra-...
  • Page 26 SPEC CABLE ROUTING J Pass wire harness on the inside O Pass fuel pump lead between S Using clamp, fix #2 and #4 spark of vehicle from rear fender rib. ignition coil and filter, and push it plug leads. K Pass wire harness under starter downward.
  • Page 27 SPEC CABLE ROUTING W To headlight lead Z To taillight AF Into turn signal light X Pass rectifier / regulator lead, ra- AA Bend AG Mate at coupler position. diator fan motor lead, left handle- AB Into turn signal light bar switch lead, main switch AC No slack is permitted.

  • Page 28: Periodic Checks And Adjustments

    D From 50,000 km, repeat the maintenance intervals starting from 10,000 km. D Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (...
  • Page 29 PERIODIC MAINTENANCE/LUBRICATION INTERVALS ODOMETER READING ( 1,000 km) ANNUAL ITEM ITEM CHECK OR MAINTENANCE JOB CHECK OR MAINTENANCE JOB CHECK S Make sure that all nuts, bolts and √ √ √ √ √ Chassis fasteners screws are properly tightened. S Check operation. Sidestand, √...

  • Page 30: Front Cowling/Seat/Side Cover/Fuel Tank

    FRONT COWLING FRONT COWLING/SEAT/SIDE COVER/FUEL TANK FRONT COWLING 33 Nm (3.3 mSkg) Order Job name/Part name Q’ty Remarks Removing the front cowling Remove the parts in the order listed. Rear view mirror (left/right) Inner panel (left/right) Cowling stay NOTE: Headlight sub-harness Disconnect the couplers.

  • Page 31: Seat, Side Cover And Fuel Tank

    SEAT, SIDE COVER AND FUEL TANK SEAT, SIDE COVER AND FUEL TANK 19 Nm (1.9 mSkg) 10 Nm (1.0 mSkg) 10 Nm (1.0 mSkg) Order Job name/Part name Q’ty Remarks Removing the seat, side cover Remove the parts in the order listed. and fuel tank Seat Fuel tank...

  • Page 32: Chassis

    ADJUSTING THE FRONT BRAKE/ REPLACING THE HEADLIGHT BULBS EB304001 CHASSIS ADJUSTING THE FRONT BRAKE 1. Adjust: S brake lever position (distance a from the throttle grip to the brake lever) a. While pushing the brake lever forward, turn the adjusting dial 1 until the brake le- ver is in the desired position.

  • Page 33: Replacing The Headlight Bulbs Adjusting The Headlight Beams

    REPLACING THE HEADLIGHT BULBS/ ADJUSTING THE HEADLIGHT BEAMS 4. Install: S headlight bulb Secure the new headlight bulb with the headlight bulb holder. CAUTION: Avoid touching the glass part of the head- light bulb to keep it free from oil, other- wise the transparency of the glass, the life of the bulb and the luminous flux will be adversely affected.

  • Page 34: Engine

    CYLINDER HEAD ENGINE CYLINDER HEAD 35 Nm (3.5 mSkg) 20 Nm (2.0 mSkg) 20 Nm (2.0 mSkg) Order Job name/Part name Q’ty Remarks Removing the cylinder head Remove the parts in the order listed. Camshaft Refer to “CAMSHAFT” section in chapter 4.

  • Page 35: Clutch

    CLUTCH CLUTCH 70 Nm (7.0 mSkg) 8 Nm (0.8 mSkg) Order Job name/Part Q’ty Remarks Removing the clutch Remove the parts in the order listed. Compression spring Pressure plate Short clutch push rod O-ring Ball Refer to “INSTALLING THE CLUTCH” Long clutch push rod section.
  • Page 36 CLUTCH 70 Nm (7.0 mSkg) 8 Nm (0.8 mSkg) Order Job name/Part name Q’ty Remarks Lock washer Refer to “REMOVING/INSTALLING THE Clutch boss CLUTCH” section. Thrust washer Refer to “INSTALLING THE CLUTCH” section. Spacer Refer to “REMOVING/INSTALLING THE Bearing CLUTCH” section. Clutch housing Refer to “INSTALLING THE CLUTCH”...

  • Page 37: Installing The Clutch

    CLUTCH EB405701 INSTALLING THE CLUTCH 1. Install: S bearing 1 S spacer 2 NOTE: Install the spacer with the two screw holes facing towards the clutch boss. 2. Tighten: S clutch boss nut 1 70 Nm (7.0 mSkg) NOTE: While holding the clutch boss with the univer- sal clutch holder 2 , tighten the clutch boss nut.
  • Page 38 CLUTCH 7. Install: S friction plates 1 S clutch plates 2 CAUTION: There are two kinds of friction plates, so do not mix the plates up when installing them. a. Install a friction plate and clutch plate. b. Install a clutch spring plate, friction plate (large of inside dia.) and clutch plate.

  • Page 39: Ac Magneto And Starter Clutch

    AC MAGNETO AND STARTER CLUTCH AC MAGNETO AND STARTER CLUTCH STARTER CLUTCH 12 Nm (1.2 mSkg) 80 Nm (8.0 mSkg) Order Job name/Part name Q’ty Remarks Removing the starter clutch Remove the parts in the order listed. Generator cover Starter clutch cover Dowel pin Gasket Starter clutch assembly...

  • Page 40: Cooling System

    COOL RADIATOR COOLING SYSTEM RADIATOR 7 Nm (0.7 mSkg) 7 Nm (0.7 mSkg) 7 Nm (0.7 mSkg) Order Job name/Part name Q’ty Remarks Removing the radiator Remove the parts in the order listed. Seat Refer to “FRONT COWLING/SEAT/SIDE Fuel tank COVER/FUEL TANK”...

  • Page 41: Thermostat

    COOL THERMOSTAT THERMOSTAT 23 Nm (2.3 mSkg) 8 Nm (0.8 mSkg) 10 Nm (1.0 mSkg) Order Job name/Part name Q’ty Remarks Disassembling the thermostat Disassembly the parts in the order listed. Thermo switch (fan motor) Thermo unit (engine temperature) Refer to “ASSEMBLING THE Thermostat housing cover THERMOSTAT”...

  • Page 42: Assembling The Thermostat

    COOL THERMOSTAT EB502030 ASSEMBLING THE THERMOSTAT 1. Install: S thermostat housing 1 S thermostat 2 S O-ring (New) 3 S thermostat housing cover 4 Sthermostat housing cover bolt 10 Nm (1.0 mSkg) NOTE: Install the thermostat with its breather hole a facing up.

  • Page 43: Water Pump

    COOL WATER PUMP WATER PUMP Order Job name/Part name Q’ty Remarks Disassembling the water pump Disassembly the parts in the order listed. Circrip Impeller shaft Water pump seal Oil seal Bearing For assembly, reverse the disassembly procedure. –36–...

  • Page 44: Disassembling The Water Pump

    COOL WATER PUMP EAS00470 DISASSEMBLING THE WATER PUMP 1. Remove: S water pump seal 1 NOTE: Tap out the water pump seal from the inside of the water pump housing 2 . 2. Remove: S oil sesal 1 S bearing 2 NOTE: Tap out the bearing and oil seal from the out- side of the water pump housing 3 .

  • Page 45: Assembling The Water Pump

    NOTE: S Install the water pump seal with the water pump seal installers. S Before installing the water pump seal, apply Yamaha bond No.1215 to the water pump housing 2 . Water pump seal installer 3 90890-04078 Middle driven shaft bearing...
  • Page 46 COOL WATER PUMP 3. Install: S rubber damper S rubber damper holder NOTE: Before installing the rubber damper, apply tap water or coolant onto its outer surface. 4. Measure: S tilt Out of specification ! Repeat steps (3) and (4). CAUTION: Make sure that the rubber damper and rubber damper holder are flush with the...

  • Page 47: Chassis

    CHAS FRONT FORK CHASSIS FRONT FORK 30 Nm (3.0 mSkg) 30 Nm (3.0 mSkg) 7 Nm (0.7 mSkg) Order Job name/Part name Q’ty Remarks Removing the front fork Remove the parts in the order listed. Front wheel Refer to “FRONT WHEEL AND BRAKE DISCS”...

  • Page 48: Removing The Front Fork Legs

    CHAS FRONT FORK EB703100 REMOVING THE FRONT FORK LEGS The following procedure applies to both of the front fork legs. 1. Stand the motorcycle on a level surface. WARNING Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the front wheel is elevated.

  • Page 49: Handlebar

    CHAS HANDLEBAR HANDLEBAR 10 Nm (1.0 mSkg) 7 Nm (0.7 mSkg) 23 Nm (2.3 mSkg) 7 Nm (0.7 mSkg) Order Job name/Part name Q’ty Remarks Removing the handle bar Remove the parts in the order listed. Master cylinder bracket Master cylinder assembly Throttle cable housing cover Handle bar switch (right) Throttle cable housing...
  • Page 50 CHAS HANDLEBAR 10 Nm (1.0 mSkg) 7 Nm (0.7 mSkg) 23 Nm (2.3 mSkg) 7 Nm (0.7 mSkg) Order Job name/Part name Q’ty Remarks Grip (left) Refer to “REMOVING THE HANDLEBAR” Clutch lever holder section in chapter 7. (Manual No.: 5DM1-AE1) Upper handlebar holder Refer to “INSTALLING THE Handle bar...

  • Page 51: Steering Head

    CHAS STEERING HEAD STEERING HEAD LOWER BRACKET 110 Nm (11.0 mSkg) 52 Nm (5.2 mSkg) 18 Nm (1.8 mSkg) Order Job name/Part name Q’ty Remarks Removing the lower bracket Remove the parts in the order listed. Refer to “FRONT COWUNG/SEAT/ Front cowling Fuel tank SIDE COVER/FUEL TANK”...
  • Page 52 CHAS STEERING HEAD 110 Nm (11.0 mSkg) 52 Nm (5.2 mSkg) 18 Nm (1.8 mSkg) Order Job name/Part name Q’ty Remarks Lower bracket Ball race cover Ball bearing Refer to “INSTALLING THE STEERING Rubber washer 1 HEAD” section in chapter 7. Ball bearing (Manual No.: 5DM1-AE1) For installation, reverse the removal...

  • Page 53: Swingarm And Drive Chain

    CHAS SWINGARM AND DRIVE CHAIN SWINGARM AND DRIVE CHAIN 115 Nm (11.5 mSkg) 23 Nm (2.3 mSkg) 7 Nm (0.7 mSkg) Order Job name/Part name Q’ty Remarks Removing the swingarm and drive Removing the parts in the order listed. chain Rear wheel Refer to “REAR WHEEL, BRAKE DISC AND REAR WHEEL SPROCKET”...
  • Page 54 CHAS SWINGARM AND DRIVE CHAIN 115 Nm (11.5 mSkg) 23 Nm (2.3 mSkg) 7 Nm (0.7 mSkg) Order Job name/Part name Q’ty Remarks Drive chain Cover Spacer Bearing Washer For installation, reverse the removal procedure. –47–...

  • Page 55: Electrical System

    ELEC INSTRUMENT FUNCTION ELECTRICAL SYSTEM INSTRUMENT FUNCTION Digital clock To set the clock: 1. Push both the “SELECT” 1 and “RESET” 2 buttons for at least two seconds. 2. When the hour digits start flashing, push the “RESET” button 2 to set the hours. 3.

  • Page 56: Circuit Diagram

    ELEC CIRCUIT DIAGRAM CIRCUIT DIAGRAM –49–...
  • Page 57 ELEC CIRCUIT DIAGRAM Main switch Oil level switch Rectifier/ Regulator Fuel sender Backup fuse Alarm Generator Signaling system fuse Battery Headlight fuse Main fuse Radiator fan motor fuse Starter relay Right handlebar switch Starter motor Front brake light switch Turn signal fuse Light switch Ignition fuse Engine stop switch...

  • Page 58: Checking Switches

    ELEC CHECKING SWITCHES YP****** SWITCH POSITION AND TERMINAL CONNECTION Before checking a switch refer to the checking switches as shown in the left page and check for the correct terminal connections (closed circuit) according to the color combinations shown in the chart. Poor connection, fault ! Repair or replace.

  • Page 59: Lighting System

    CHAS LIGHTING SYSTEM EB905000 LIGHTING SYSTEM CIRCUIT DIAGRAM Main switch Battery Main fuse High beam indicator light Meter light Signal system fuse Headlight fuse Light switch Pass switch Dimmer switch Headlight relay (on / off) Headlight relay (dimmer) Tail/ brake light Auxiliary light Headlight –52–...

  • Page 60: Lighting System Check

    ELEC LIGHTING SYSTEM EB805020 LIGHTING SYSTEM CHECK 1. If the headlight and the high beam indicator light fail to come on: 1. Bulb and bulb socket. NO CONTINUITY S Check the bulb and bulb socket for continu- ity. Replace the bulb and/or bulb socket. CONTINUITY Headlight: 2.
  • Page 61 ELEC LIGHTING SYSTEM EB803023 3. Headlight relay (ON/OFF) S Remove the headlight relay from the wire harness. S Connect the pocket tester (Ω 1) and bat- tery (12 V) to the headlight relay terminals. Battery (+) terminal ! Blue/Black terminal Battery (–) terminal ! Black terminal Tester (+) lead ! Black/Blue terminal...
  • Page 62 ELEC LIGHTING SYSTEM EB803023 NO CONTINUITY S Check the headlight relay for continuity. CONTINUITY Replace the headlight relay (Dimmer). EB808022 5. Wiring connections S Check the connections of the entire lighting POOR CONNECTION system. Refer to “CIRCUIT DIAGRAM”. CONTINUITY Properly connect the lighting system. This circuit is not foulty.

  • Page 63: Signal System

    ELEC SIGNAL SYSTEM EB806000 SIGNAL SYSTEM CIRCUIT DIAGRAM –56–...
  • Page 64 ELEC SIGNAL SYSTEM Main switch Battery Main fuse Turn signal fuse Ignition fuse Starting circuit cut-off relay Neutral switch Fuel level warning light Oil level warning light Neutral indicator light Tachometer Coolant temperature warning light Fuel meter Speedometer Turn signal indicator light Thermo unit Wire lead Neutral switch...

  • Page 65: Signal System Check

    ELEC SIGNAL SYSTEM SIGNAL SYSTEM CHECK 1. If the fuel level warning light fails to come on or the fuel meter fails to operate: 1. Bulb and bulb socket NO CONTINUITY S Check the bulb and bulb socket for continu- ity.
  • Page 66 ELEC SIGNAL SYSTEM 4. Fuel meter S Drain the fuel and remove the fuel sender NOTE: from the fuel tank. Before reading the meter, stay put the float for S Connect the fuel sender to wireharness. more than three minutes respectively at “UP” S Move the float to “UP”...

  • Page 67: Cooling System

    ELEC COOLING SYSTEM EB807000 COOLING SYSTEM CIRCUIT DIAGRAM Main switch Backup fuse Battery Main fuse Thermo unit Radiator fan motor fuse Thermo switch Radiator fan motor –60–...

  • Page 68: Troubleshooting

    ELEC COOLING SYSTEM EB807010 TROUBLESHOOTING IF THE FAN MOTOR FAILS TO TURN: IF THE COOLANT TEMPERTATURE METER FAILS TO MOVE, WHEN THE ENGINE IS WARM: Procedure Check: 1. Fuses (main, signal and fan) 6. Thermo unit 2. Battery 7. Coolant temperature warning light 3.
  • Page 69 ELEC COOLING SYSTEM EB802017 3. Main switch S Disconnect the main switch coupler from the wire harness. S Check for continuity as follows: – Brown/Blue NO CONTINUITY Replace the main switch. CONTINUITY EB807011 4. Fan motor S Disconnect the fan motor coupler. S Connect the battery (12 V) as shown.
  • Page 70 ELEC COOLING SYSTEM EB802017 WARNING 5. Thermo switch Handle the thermo switch with special care. S Remove the thermo switch from the thermo- Never subject it to strong shocks or allow it stat housing. to be dropped. Should it be dropped, it must S Connect the pocket tester (Ω...
  • Page 71 ELEC COOLING SYSTEM EAS00812 WARNING 6. Thermo unit Handle the thermo unit with special care. S Remove the thermo unit from the thermostat Never subject the thermo unit to strong housing. shocks. If the thermo unit is dropped, re- S Connect the pocket tester (Ω 1) to the ter- place it.
  • Page 72 ELEC COOLING SYSTEM 9. Wiring connections POOR CONNECTION S Check the connections of the entire cooling system. Refer to “CIRCUIT DIAGRAM”. Properly connect the cooling system. CORRECT This circuit is not faulty. –65–...

  • Page 73: Fzs600 (P) 2002 Wiring Diagram

    FZS600 (P) 2002 WIRING DIAGRAM (EUR) Main switch Oil level switch Rectifier/ Regulator Fuel sender Backup fuse Alarm Signaling system fuse Generator Battery Hedlight fuse Main fuse Rdiator fan motor fuse Right handlebar switch Starter relay Starter motor Front brake light switch Turn signal fuse Light switch Ignition fuse...
  • Page 74 FZS600N (P) 2002 WIRING DIAGRAM (OCE) Main switch Wire lead Rectifier/ Regulator Neutral switch Backup fuse Oil level switch Fuel sender Generator Battery Signaling system fuse Main fuse Headlight fuse Radiator fan motor fuse Starter relay Starter motor Right handlebar switch Ignition fuse Front brake light switch Starting circuit cut-off relay...

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