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Yamaha 2002 YZ85LWP Manuals
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Yamaha 2002 YZ85LWP manual available for free PDF download: Owner's Service Manual
YAMAHA 2002 YZ85LWP Owner's Service Manual (505 pages)
Brand:
YAMAHA
| Category:
Motorcycle
| Size: 21.94 MB
Table of Contents
Introduction
4
Important Notice
6
Description
12
Finding the Required Page
12
How to Use this Manual
12
How to Read Descriptions
14
Manual Format
14
Illustrated Symbols
16
Index
18
Table of Contents
20
CHAPTER 1 General Information
26
Description
26
Machine Identification
28
Vehicle Identification Number
28
Engine Serial Number
28
Model Label
28
Identification de la Moto
29
Preparation for Removal and Disassembly
30
Important Information
30
Informations Importantes
31
All Replacement Parts
32
Gaskets, Oil Seals and O-Rings
32
Lock Washer/Plates and Cotter Pins
32
Bearings and Oil Seals
32
Circlips
34
Checking of Connection
36
Verification des Connexions
37
Special Tools
38
Outils Speciaux
40
Control Functions
44
Engine Stop Switch
44
Clutch Lever
44
Kickstarter Crank
44
Fonctions des Commandes
45
Front Brake Lever
46
Rear Brake Pedal
46
Fuel Cock
46
Starter Knob (Choke)
46
Valve Joint
48
Detachable Sidestand
48
Air Filter Case Cover
48
Fuel and Engine Mixing Oil
50
Melange Carburant Et Huile Moteur
51
Starting and Break-In
52
Starting a Cold Engine
52
Starting a Warm Engine
52
Anlassen und Einfahren
53
Mise en Marche Et Rodage
53
Break-In Procedures
54
Torque-Check Points
56
Engine
58
Points de Verification de Couple de Serrage
59
Anzugsmomente Kontrollieren
60
Cleaning and Storage
62
Nettoyage Et Remisage
63
Reinigung und Stillegung
63
Chapter 2
66
General Specifications
66
Chassis
67
Maintenance Specifications
69
Engine
69
Yz85
73
Chassis
73
Yz85Lw
75
General Torque Specifications
80
Definition of Units
80
Caracteristiques
81
Caracteristiques Generales
81
Moteur
81
Caracteristiques D'entretien
84
Moteur
84
Chassis
88
Yz85
88
Yz85Lw
90
Partie Electrique
94
Caracteristiques Generales de Couple
95
Definition des Unites
95
Technische Daten
96
Allgemeine Technische Datens
96
Wartungsdaten
99
Motor
99
Fahrwerk
103
Yz85
103
Yz85Lw
105
Elektrische Anlage
109
Allgemeine Anzugsmomente
110
Einheiten
110
Cable Routing Diagram
112
Seilzugführung
113
Cheminement des Cables
113
Moteur
113
Chapter 3
118
Maintenance Intervals
118
Regular Inspection and Adjustments
118
Programme D'entretien
121
Pre-Operatio Inspection and Maintenance
127
Engine
127
Chassis
127
Controle Et Entretien Avant Utilisation
128
Engine
130
Coolant Level Inspection
130
Moteur
131
Coolant Replacement
132
Radiator Cap Inspection
134
Radiator Cap Opening Pressure Inspection
136
Cooling System Inspection
136
Clutch Adjustment
138
Throttle Cable Adjustment
140
Throttle Lubrication
140
Air Filter Cleaning
142
Transmission Oil Replacement
144
Pilot Air Screw Adjustment
148
Engine Idling Speed Adjustment
148
Exhaust Pipe Inspection
148
Silencer Fiber Replacement
150
Chassis
152
Brake System Air Bleeding
152
Front Brake Adjustment
154
Rear Brake Adjustment
156
Front Brake Pad Inspection and Replacement
156
Rear Brake Pad Inspection and Replacement
160
Brake Fluid Level Inspection
162
Sprockets Inspection
164
Drive Chain Inspection
164
Drive Chain Slack Adjustment
166
Front Fork Inspection
168
Front Fork Oil Seal and Dust Seal Cleaning
168
Front Fork Internal Pressure Bleeding
170
Front Fork Rebound Damping Force Adjustment
170
Front Fork Compression Damping Force Adjustment
172
Rear Shock Absorber Inspection
174
Rear Shock Absorber Spring Preload Adjustment
176
Rear Shock Absorber Rebound Damping Force Adjustment
178
Rear Shock Absorber Compression Damping Force Adjustment
180
Tire Pressure Check
182
Spokes Inspection and Tightening
182
Wheel Inspection
182
Steering Head Inspection and Adjustment
184
Lubrication
188
Electrical
190
Spark Plug Inspection
190
Partie Electrique
191
Moteur
191
Ignition Timing Check
192
Seat, Fuel Tank and Side Covers
196
Chapter 4 Engine
196
Moteur
197
Selle, Reservoir de Carburant Et Caches Lateraux
197
Exhaust Pipe and Silencer
198
Tuyau D'echappement Et Silencieux
199
Radiator
200
Radiateur
201
Radiator Handling Note
202
Radiator Inspection
202
Radiator Assembly and Installation
202
Carburetor and Reed Valve
206
Carburateur Et Soupape Flexible
207
Carburetor Disassembly
208
Carburetor and Reed Valve Handling Note
210
Throttle Valve Removal Points
210
Pilot Air Screw Inspection
210
Carburetor Inspection
210
Needle Valve
212
Throttle Valve
212
Jet Needle
212
Float Height
214
Float
214
Reed Valve
214
Reed Valve Assembly and Installation
216
Carburetor
218
Cylinder Head, Cylinder and Piston
224
Culasse, Cylindre Et Piston
225
Piston View
226
Piston and Piston Ring Removal Points
228
Cylinder Head Inspection
228
Cylinder
230
Piston
232
Piston Pin and Small End Bearing
232
Piston Ring
236
Piston Clearance
236
Combination of Piston and Cylinder
238
Piston Ring and Piston Asembly and Installation
240
Cylinder Head and Cylinder
242
Clutch and Primary Driven Gear
246
Clutch Plate and Friction Plate
246
Primary Driven Gear, Push Rod and Push Lever Shaft
248
Clutch Boss Removal Points
250
Clutch Housing and Boss Inspection
250
Primary Driven Gear Inspection
250
Clutch Spring Inspection
250
Embrayage Et Pignon Mene
251
Friction Plate Inspection
252
Clutch Plate Inspection
252
Push Lever Shaft Inspection
252
Push Rod Inspection
252
Push Lever Shaft Assembly and Installation
254
Clutch Assembly and Installation
254
Kick Shaft, Shift Shaft and Primary Drive Gear
260
Primary Drive Gear View
260
Kick Shaft and Shift Shaft View
262
Primary Drive Gear Removal Points
264
Kick Shaft Assembly Removal Points
264
Kick Shaft and Kick Gear Inspection
264
Kick Gear, Kick Idle Gear Inspection
264
Shift Shaft Inspection
266
Stopper Lever Inspection
266
Primary Drive Gear and Primary Driven Gear Inspection
266
Stopper Lever Assembly and Installation
266
Primaire
267
Shift Shaft
268
Kick Shaft Assembly
268
Kick Idle Gear
270
Primary Drive Gear
272
Water Pump
276
Pompe a Eau
277
Impeller Shaft Removal Points
278
Oil Seal Removal Points
278
Impeller Shaft Inspection
278
Impeller Shaft Gear Inspection
280
Bearing Inspection
280
Oil Seal Inspection
280
Oil Seal Assembly and Installation
280
Impeller Shaft
282
CDI Magneto
284
Volant Magnetique CDI
285
Rotor Removal Points
286
CDI Magneto Inspection
286
Woodruff Key Inspection
286
CDI Magneto Assembly and Installation
288
Engine Removal
292
Depose du Moteur
293
Motor Demontieren
293
Drive Sprocket Removal Points
296
Engine Installation
298
Drive Sprocket
298
Crankcase and Crankshaft
300
Crankcase Removal Points
302
Crankshaft Removal Points
302
Kurbelwelle
303
Crankshaft Bearing Removal Points
304
Crankcase Inspection
304
Crankshaft Inspection
306
Crankshaft Bearing Assembly and Installation
306
Crankshaft
308
Transmission, Shift Cam and Shift Fork
312
Getriebe, Schaltwalze und Schaltgabel
313
Transmission Removal Points
314
Gears Inspection
314
Shift Fork, Shift Cam and Segment
316
Transmission Assembly and Installation
316
Front Wheel View
324
Chapter 5
324
Front Wheel and Rear Wheel
324
Chassis
324
Roue Avant Et Roue Arriere
325
Rear Wheel View
326
Rear Wheel Removal Points
328
Wheel Bearing Removal Points
328
Wheel Axle
330
Brake Disc
330
Front Wheel Assembly and Installation
332
Rear Wheel
334
Front Brake View
340
Front Brake and Rear Brake
340
Frein Avant Et Frein Arriere
341
Rear Brake View
342
Brake Caliper Disassembly
344
Brake Master Cylinder Disassembly
346
Brake Fluid Removal Points
348
Front Brake Caliper Removal Points
348
Brake Caliper Piston
350
Brake Caliper Piston Seal Kit
350
Brake Master Cylinder Inspection
352
Brake Caliper Inspection
352
Brake Hose Inspection
354
Brake Caliper Piston Assembly and Installation
354
Front Brake Caliper
356
Rear Brake Caliper
358
Front Brake Master Cylinder
362
Rear Brake Master Cylinder
364
Front Brake Hose
366
Rear Brake Hose
368
Brake Fluid
372
Front Fork
376
Fourche Avant
377
Front Fork Disassembly
378
Front Fork Handling Note
380
Front Fork Cap Bolt Removal Points
380
Inner Tube Removal Points
382
Damper Rod Removal Points
382
Damper Rod Inspection
382
Base Valve Inspection
384
Fork Spring Inspection
384
Inner Tube Inspection
384
Outer Tube Inspection
384
Front Fork Cap Bolt Inspection
386
Front Fork Assembly and Installation
386
Front Fork Installation
400
Handlebar
404
Brake Master Cylinder Removal Points
406
Grip Removal Points
406
Handlebar Inspection
406
Handlebar Assembly and Installation
408
Steering
414
Steering Ring Nut Removal Points
416
Lower Bearing Removal Points
416
Ball Race Removal Points
416
Steering Stem Inspection
416
Bearing and Ball Race Inspection
418
Lower Bracket Assembly and Installation
418
Swingarm
424
Rear Shock Absorber
424
Roue Avant Et Roue Arriere
425
Frein Avant Et Frein Arriere
425
Swingarm Disassembly
426
Bras Oscillant
427
Bearing and Bushing Removal Points
428
Bearing (Relay Arm-Rear Shock Absorber) Removal Points
428
Swingarm Inspection
430
Relay Arm Inspection
430
Connecting Rod Inspection
430
Bearing (Relay Arm-Rear Shock Absorber) Assembly and Installation
432
Bearing, Bushing and Oil Seal Assembly and Installation
432
Swingarm Assembly and Installation
434
Rear Shock Absorber
440
Rear Shock Absorber Handling Note
442
Rear Shock Absorber Notes on Disposal
442
Amortisseur Arriere
443
Spring (Rear Shock Absorber) Assembly and Installation
444
Rear Shock Absorber Assembly and Installation
446
Electrical Components and Wiring Diagram
450
Chapter 7
450
Engine
450
Composants Electriques Et Schema de Cablage
451
Partie Electrique
451
Elektrische Bauteile und Schaltplan
451
Ignition System
452
Inspection Steps
452
Systeme D'allumage
453
Zündanlage
454
Couplers and Leads Connection Inspection
456
Engine Stop Switch Inspection
456
Spark Gap Test
456
Motor
457
Ignition Coil Inspection
458
Volant Magnetique CDI
459
CDI Unit Inspection
460
Atmospheric Conditions and Carburetor Settings
462
Carburetor Setting
462
Tuning
462
Test Run
464
Main Jet Adjustment
466
Jet Needle Adjustment
468
Pilot Jet Adjustment
468
Jet Needle Groove Position Adjustment
470
Carburetor Setting Parts
472
Examples of Carburetor Setting Depending on Symptom
474
Road Condition and Examples of Carburetor Setting
474
Settinng
474
Einstellung
478
Change of the Heat Range of Spark Plugs
480
Selection of the Secondary Reduction Ratio
482
Drive and Driven Sprockets Setting Parts
484
Tire Pressure
484
Change in Level and Characteristics of Fork Oil
486
Front Fork Setting
486
Fourche Avant
487
Réglage de la Fourche Avant
487
Teleskopgabel Einstellen
487
Setting of Spring after Replacement
488
Guidon
489
Teleskopgabel
489
Front Fork Setting Parts
490
Rear Suspension Setting
490
Choosing Set Length
492
Rear Shock Absorber Setting Parts
496
Federbein
497
Suspension Setting
498
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