Removing The Transmission; Checking The Shift Forks - Yamaha 2002 TDM900 Service Manual

TRANSMISSION
EAS00420

REMOVING THE TRANSMISSION

1. Remove:
S drive axle assembly
S bearing housing 1
(with the Torx
NOTE:
Remove the bearing housing with the slide
hammer bolt 2 and weight 3 .
Slide hammer bolt
90890-01083
Weight
90890-01084
2. Remove:
S main axle assembly (from the clutch side)
EAS00421

CHECKING THE SHIFT FORKS

The following procedure applies to all of the shift
forks.
1. Check:
S shift fork cam follower 1
S shift fork pawl 2
Bends/damage/scoring/wear ! Replace
the shift fork.
2. Check:
S shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends ! Replace.
WARNING
Do not attempt to straighten a bent shift fork
guide bar.
5-92
ENG

wrench)