Assembling The Front Wheel; Installing The Front Wheel - Yamaha 2002 TDM900 Service Manual

FRONT WHEEL AND BRAKE DISCS
4-8
EAS00539

ASSEMBLING THE FRONT WHEEL

1. Install:
S wheel bearings
S oil seals
New
a. Install the new wheel bearings and oil seals
in the reverse order of disassembly.
CAUTION:
Do not contact the wheel bearing inner race
1 or balls 2 . Contact should be made only
with the outer race 3 .
NOTE:
Use a socket 4 that matches the diameter of
the wheel bearing outer race and oil seal.
EAS00544

INSTALLING THE FRONT WHEEL

The following procedure applies to both of the
brake discs.
1. Lubricate:
S wheel axle
S oil seal lips
Recommended lubricant
Lithium-soap-based grease
2. Install:
S collars
3. Tighten:
S wheel axle 1
S wheel axle pinch bolt 2
CAUTION:
Before tightening the wheel axle nut, push
down hard on the handlebar several times
and check if the front fork rebounds smooth-
ly.
4. Install:
S brake calipers
S brake caliper bolts
WARNING
Make sure the brake hose is routed properly.
CHAS
72 Nm (7.2 mSkg)
20 Nm (2.0 mSkg)
40 Nm (4.0 mSkg)