Assemblying And Installing The Front Brake Master Cylinder - Yamaha 2002 TDM900 Service Manual

FRONT AND REAR BRAKES
EAS00598
ASSEMBLING
FRONT BRAKE MASTER CYLINDER
Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake com-
ponents.
1. Install:
S master cylinder kit
S circlip
S brake master cylinder 1
S brake master cylinder holder bolts
S Install the brake master cylinder holder
with the "UP" mark facing up.
S Align the end of the brake master cylinder
holder with the punch mark a on the han-
dlebar.
S First, tighten the upper bolt, then the lower
bolt.
2. Install:
S copper washers 1
S brake hose 2
S union bolt 3
CAUTION:
a
When installing the brake hose onto the
brake master cylinder, make sure that the
brake pipe touches the projection a on the
brake master cylinder.
Proper brake hose routing is essential to in-
sure safe motorcycle operation. Refer to
"CABLE ROUTING".
NOTE:
S While holding the brake hose, tighten the
union bolt as shown.
S Turn the handlebar to the left and right to make
sure the brake hose does not touch other parts
(e.g., wire harness, cables, leads). Correct if
necessary.
4-29
AND INSTALLING
WARNING
Recommended brake fluid
DOT 4
New
WARNING
New
WARNING
CHAS
THE
10 Nm (1.0 mSkg)
30 Nm (3.0 mSkg)