Tail Frame And Body Work; Left Side Tail Frame Hose And Wire Routing; Inside Tail Frame Hose And Wire Routing - Buell XB9R 2003 Service Manual

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TAIL FRAME AND BODY WORK

DISASSEMBLY
1. Remove seat and pillion. See
11 1
WARNING
Always disconnect the negative battery cable first. If the
positive battery cable should contact ground with the
negative cable installed, the resulting sparks may cause
a battery explosion which could result in death or seri-
ous injury.
2. Disconnect battery by unthreading fastener removing
negative cable (black) from battery first. See
TERY MAINTENANCE.
3. See Figure 2-112. Remove upper body work (1) from tail
frame (8).
a. Remove body work fasteners (2).
b. Disconnect passenger lock cable (6) by removing
cable from seat lock plate (4) and ferrule from key-
lock (3).
c. Lift upper tail body work (1) off tail frame (8).
4. Remove passenger seat latch (14) from rear of tail
frame.
5. See Figure 2-109. Disconnect rear power harness con-
nection (5).
8463
3
1
2
1. Fuel vent hose
2. Main wire harness
3. Cable strap
4. Rear shock reservoir hose
5. Main wire harness connection
Figure 2-109. Left Side Tail Frame Hose and Wire Routing
6. Disconnect turn signal bullet connections and tail light
connections. See 7.13 TURN SIGNALS
LAMP.
7. Remove christmas tree tie that holds the turn signals and
tail light wire harness to tail frame.
8. Remove turn signals and reflectors from lower body
work. See 7.13 TURN SIGNALS.
9. See Figure 2-112. Remove license plate fasteners (12)
from lower tail body work (9) and remove license plate
(13).
2.38 SEAT.
WARNING
1.4 BAT-
5
4
and 7.12 TAIL
10. Remove passenger footpeg mounts. See
PEG, HEEL GUARD AND
11. Remove lower body work (9) and trunk (11) from tail
frame (8).
a. Remove lower body work (9) underneath tail frame
by removing fasteners (10).
b. Remove trunk (11).
12. See Figure 2-110. Disconnect main battery ground (1)
and ground to wire harness (2).
13. Remove main fuse case (3) from tail frame.
NOTE
When removing the main fuse case from tail frame, be very
careful not to bend the tail frame.
14. See Figure 2-110. Cut cable strap (4) holding rear brake
light wire (5) and rear brake reservoir hose (6).
15. Disconnect rear brake light connection (5).
8478
1
2
3
4
5
6
1. Main battery ground
2. Wire harness ground
3. Main fuse case
4. Cable strap
5. Brake light wire and connector
6. Rear brake reservoir hose
Figure 2-110. Inside Tail Frame Hose and Wire Routing
16. See Figure 2-109. Cut cable strap (3) from tail frame
holding vent hose (1), main wire harness (2) and shock
reservoir hose (4).
2003 Buell XB9R: Chassis
2.36
2.29 FOOT-
MOUNT.
2-77