Replacing Clutch Shell Bearing; Clutch Shell Bearing Remover/Installer; Bearing Installer; Removing Clutch Shell Needle Bearing - Buell XB9R 2003 Service Manual

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Replacing Clutch Shell Bearing

Removal
The XB9R clutch shell uses a caged needle bearing that cor-
responds to an inner race installed on the clutch hub.
8813
3
1.
Removal end of bearing tool
2.
Installation end of bearing tool
3.
Bearing guide, installer
Figure 6-26. Clutch Shell Bearing Remover/Installer
B-45926
8812
Figure 6-27. Removing Clutch Shell Needle Bearing
1.
See
Figure 6-27.
Place clutch shell on support blocks
with sprocket side facing up.
NOTE
The CLUTCH SHELL BEARING REMOVER/INSTALLER
(Part No. B-45926) is clearly marked for removal and installa-
tion purposes.
2.
See
Figure 6-27.
Insert removal end of tool into bearing
assembly and remove bearing from clutch shell.
3.
Continue with
CLEANING AND
1
2
INSPECTION.
Installation
8814
2
1.
Place needle bearing on tool in this location
2.
Bearing guide
Figure 6-28. Bearing Installer
1.
See
Figure 6-28.
Remove bearing guide from end of

CLUTCH SHELL BEARING REMOVER/INSTALLER

(Part No. B-45926).
2.
Place new needle bearing onto installer end of tool and
insert the bearing guide to prevent the bearing from fall-
ing off during installation and to align bearing with clutch
shell.
8811
Figure 6-29. Installing Clutch Shell Needle Bearing
Clutch Shell Bearing Remover/Installer B-45926
3.
See
Figure 6-29.
Place clutch shell on support blocks
with sprocket side facing up.
4.
Press bearing into clutch shell until tool bottoms on the
shell. This will be the correct installed height.
2003 Buell XB9R: Drive/Transmission
1
Needle bearing
6-17

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