Cylinder Studs - Buell XB9R 2003 Service Manual

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1
2
1. Head Screw with ball inside
2. Cylinder stud
3. Shoulder on cylinder stud
4. Air gun
Figure 3-155. Cylinder Studs
11. See Figure 3-155. Install cylinder studs.
a. Pack clean towels into crankcase opening.
b. Place a steel ball into a head screw.
c. The cylinder studs have a shoulder at the lower end.
Place the end of the stud without the shoulder into
the head screw.
d. Install the stud in the crankcase with the shoulder
end down. Use an air gun to drive the stud until the
shoulder reaches the crankcase.
e. Remove air gun. Use a torque wrench to tighten
stud to 10-20 ft-lbs (14-27 Nm).
3-104 2003 Buell XB9R: Engine
12. Install piston and cylinder. See
8799
TON.
13. Install oil pump. See
4
14. Install cam gears, gearcase cover, lifter guides and lift-
ers. See
15. Install cylinder head. See
16. Install starter. See
17. Install shift linkage.
18. Install all primary drive components. This includes
3 engine sprocket, primary chain, complete clutch assem-
bly, engine sprocket nut and mainshaft nut. See
MARY
19. Install primary cover. See
Be sure to refill transmission to proper level with fresh lubri-
cant. See
20. See
steps.
21. To reinstall engine in frame see
TION.
3.7 CYLINDER AND PIS-
3.13 OIL PUMP.
3.16 GEARCASE COVER AND CAM
3.6 CYLINDER
5.7 STARTER.
DRIVE/CLUTCH.
6.2 PRIMARY
NOTE
1.10 PRIMARY CHAIN.
3.6 CYLINDER HEAD and perform the applicable
3.5 ENGINE INSTALLA-
GEARS.
HEAD.
6.4 PRI-
CHAIN.