Toro Greensmaster 3250-D 04383 Service Manual page 36

A. Position mounting plate and tanks onto the
frame.
B. Connect fuel hose coming from the fuel filter/wa-
ter separator at the injector pump inlet (Fig. 24).
C. Connect fuel hose to the injector pump that goes
to the fuel tank (Fig. 24). Secure hoses to frame with
clamps (19 and 20) (Fig. 18).
D. Connect double hose clamp (12) to fuel hose
(48) and rear engine mount (11) near the over flow
tank (Fig. 19). Connect fuel hose (21) going to the
fuel filter/water separator at the fuel shut−off fitting
(9) (Fig. 18).
E. If the oil cooler is not installed, Connect hydrau-
lic hose to the hydraulic oil filter (Fig. 23).
F. Connect hydraulic hose to power steering at the
hydraulic reservoir (Fig. 22).
G. Make sure hoses are secured to the frame and
supports with cable ties and hose clamps.
H. Secure tank mounting plate (13) to the support
bracket (17) and frame with three cap screws (6)
and two flat washers (14) (Fig. 18).
12. Install muffler as follows (Fig. 12):
A. Position muffler to machine with muffler shield
(8) attached.
B. Secure muffler (7) to the pump plate (30) with
two cap screws (4).
C. Secure exhaust plate (11) to the exhaust man-
ifold with four metric hex nuts (28).
13. Install air cleaner as follows (Fig. 12):
A. Install air cleaner and mounting bracket (5) to the
air cleaner bracket (2). Secure mounting bracket to
the air cleaner bracket.
B. Connect air cleaner hose (17) to the engine air
intake manifold.
Engine
14. Connect hydraulic oil cooler if installed (Fig. 21).
A. Connect tube and O−ring to hydraulic fitting on
the hydraulic reservoir.
B. Connect tube and O−ring to hydraulic fitting on
the oil filter.
15. Connect hoses to radiator (4) as follows (Fig. 17):
A. Connect radiator hose (2) to the water pump.
B. Make sure drain petcock (32) on the back of the
radiator is shut.
C. Connect expansion tank hose (25) and radiator
hose (17) to the thermostat housing (27).
16. Connect remaining hydraulic reservoir as follows
(Fig 20):
A. Remove plug from pump inlet hose.
B. Secure pump inlet hose to the gear pump with
hose clamp.
C. Remove clamp from pump inlet hose that was
used to prevent hydraulic tank from inadvertently
draining.
17. Make sure all fuel hoses are connected properly
(see Fuel Tank Installation).
18. Install console shroud to the control panel.
19. Make sure fuel shutoff valve is open. Fill fuel tank
with fuel (see Fill Fuel Tank). Check tank and hoses for
leaks.
20. Fill cooling system with coolant (see Check Cooling
System). Check radiator and hoses for leaks.
21. Adjust alternator belt (see Adjust Alternator Belt).
22. Fill hydraulic reservoir with hydraulic oil (see Check
Hydraulic System Fluid in Chapter 5 − Hydraulic Sys-
tem). Check reservoir and hoses for leaks.
23. Bleed fuel system (see Bleed Fuel System).
24. Adjust throttle control lever and cable (see Adjust
Throttle Control).
Page 3 − 22
Greensmaster 3250−D