Work On Individual Parts; Work On The Right Section Of The Engine Case - KTM 690 enduro R EU Repair Manual

17 ENGINE
17.4

Work on individual parts

17.4.1

Work on the right section of the engine case

–
Remove shift forks
Info
Ensure that the pins remain in place.
300081-10
–
Remove the lock ring
300082-10
–
Pull both transmission shafts
Info
The stop disk of the countershaft usually sticks to the bearing.
–
Take the O-ring off the countershaft
300083-10
–
Remove oil jet
–
Remove bearing locks of the main shaft bearing
and of the shift drum bearing
–
Remove any sealing mass remnants and clean the engine case section thoroughly.
–
Pull the dowels out of the housing.
–
Warm the engine case section in an oven.
Guideline
150 °C (302 °F)
300094-10
–
Knock the engine case section against a level wooden plate. This will cause the
bearings to drop out of the bearing seats.
Info
Any bearings that remain in the engine case section must be removed using
a suitable tool.
–
Remove oil jet
–
Remove the cover plate
–
Press out the shaft seal ring
–
Remove the shaft seal rings
–
Press in the shaft seal ring
the open side facing in.
Info
The shaft seal ring must be flush on the outside.
300095-10
–
Press in the shaft seal rings of the water pump with the open side facing out so
that it is flush.
.
2
and the stop disk.
4
out of the bearing seats together.
5
.
6
.
1
.
5
.
2
for the oil return line.
6
of the crankshaft from the inside to the outside.
7
of the water pump.
8
of the crankshaft from the outside to the inside with
7
, of the countershaft bearing
3
123
,
4