KTM 690 Enduro R EU 2009 Manuals

KTM 690 Enduro R EU 2009 Manuals

Manuals and User Guides for KTM 690 Enduro R EU 2009. We have 1 KTM 690 Enduro R EU 2009 manual available for free PDF download: Repair Manual

KTM 690 Enduro R EU 2009 Repair Manual

KTM 690 Enduro R EU 2009 Repair Manual (265 pages)

Brand: KTM | Category: Motorcycle | Size: 13.78 MB

Table of Contents

Table of Contents

4
04/Shock Absorber, Swingarm

47
- Installing the Shock Absorber
  47
- Removing the Spring
  48
- Servicing the Shock Absorber
  48
- Dismantling the Damper
  49
- Disassembling the Piston Rod
  50
- Checking the Damper
  51
- Removing the Heim Joint
  52
- Installing the Heim Joint
  53
- Assembling the Piston Rod
  54
- Assembling the Damper
  55
- Guideline
  55
- Mount and Tighten Screw
  55
- Bleeding and Filling the Damper
  57
- Filling the Damper with Nitrogen
  59
- Installing the Spring
  60
- 05/Exhaust
  61
  - Removing the Exhaust Manifold
    61
  - Installing Exhaust Manifold
    61
  - Removing the Main Silencer
    62
  - Tighten Screw
    62
  - Guideline
    62
  - Installing the Main Silencer
    63
- 06/Air Filter
  65
- 07/Fuel Tank, Seat, Trim
  68
  - Opening Filler Cap
    68
  - Closing Filler Cap
    68
  - Removing the Seat
    68
  - Mounting the Seat
    68
  - Taking off the Side Cover
    69
  - Mounting the Side Cover
    69
  - Checking the Fuel Pressure
    69
  - Changing the Fuel Filter
    70
- Mount and Tighten Screw Guideline Screw, Fuel Tank, Bottom
  72
  - Screw, Fuel Tank, Bottom M8
    72
- Repeat the Operation on the Opposite Side
  72
- Lift the Rear Fairing
  73
- Mount and Tighten Screws  . Guideline Screw, Main Silencer M8
  73
  - Holder on Fuel Tank
    73
  - Loctite
    73
- 09/Front Wheel
  74
- 10/Rear Wheel
  77
- 11/Wiring Harness, Battery
  83
  - Removing the Battery
    83
  - Installing the Battery
    83
  - Disconnecting the Battery
    83
  - Connecting the Battery
    84
  - Recharging the Battery
    84
  - Checking the Charging Voltage
    85
  - Changing the Main Fuse
    85
  - Changing Fuses of Individual Power Consumers
    86
  - Adjusting the Engine Characteristic
    87
- 13/Brake System
  88
- 14/Light System, Instruments
  98
- 30/Engine
  106
  - Removing the Engine
    106
  - Installing the Engine
    108
- 30/Disassembling the Engine
  112
  - Clamping Engine into Engine Work Stand
    112
  - Draining the Engine Oil
    112
  - Removing Starter Motor
    112
  - Removing Valve Cover
    112
  - Removing the Alternator Cover
    113
  - Removing Spacer
    113
  - Removing Gear Position Sensor
    113
  - Removing Oil Filter
    113
  - Removing Thermostat
    114
  - Setting Engine to Ignition Top Dead Center
    114
  - Removing Water Pump Wheel
    114
  - Removing Clutch Cover
    115
  - Removing Spacer and Spring
    115
  - Removing Spark Plug
    115
  - Removing Timing Chain Tensioner
    116
  - Removing Camshafts
    116
  - Removing Cylinder Head
    116
  - Removing Piston
    116
  - Removing Rotor
    117
  - Removing Timing Chain Rails
    117
  - Removing Timing Chain and Timing Chain Sprocket
    118
  - Removing Crankshaft Position Sensor
    118
  - Removing Clutch Cage
    118
  - Removing Primary Gear
    120
  - Removing Starter Drive
    120
  - Removing Shift Shaft
    120
  - Removing Shift Drum Locating
    120
  - Removing Locking Lever
    121
  - Removing Oil Pumps
    121
  - Removing Left Engine Case
    121
  - Removing Crankshaft and Balancer Shaft
    122
  - Removing Transmission Shafts
    122
- 30/Engine - Work on Individual Parts
  124
  - Work on the Right Section of the Engine Case
    124
  - Work on the Left Section of the Engine Case
    125
  - Work on the Clutch Cover
    126
  - Removing Crankshaft Bearing Inner Ring
    127
  - Removing Balancer Shaft Drive Wheel
    127
  - Changing the Conrod Bearing
    127
  - Checking Crankshaft Run-Out at Bearing Pin
    129
  - Installing Balancer Shaft Drive Wheel
    129
  - Installing Crankshaft Bearing Inner Ring
    129
  - Measuring Axial Clearance of Crankshaft and Balancer Shaft
    130
  - Cylinder - Nikasil Coating
    130
  - Checking/Measuring the Cylinder
    131
  - Checking/Measuring the Piston
    131
  - Checking Piston Ring End Gap
    132
  - Checking Piston/Cylinder Mounting Clearance
    133
  - Checking Oil Pumps for Wear
    133
  - Replacing Autodecompressor
    133
  - Preparing Timing Chain Tensioner for Installation
    134
  - Checking Timing Assembly
    135
  - Removing Rocker Arm
    135
  - Changing Camshaft Bearing
    135
  - Removing Valves
    136
  - Checking Valves
    137
  - Checking Valve Springs
    137
  - Checking Valve Spring Retainer
    137
  - Checking Cylinder Head
    137
  - Installing Valves
    138
  - Installing Rocker Arm
    139
  - Dismantling Antihopping Clutch
    139
  - Checking the Clutch
    140
  - Preassembling Antihopping Clutch
    141
  - Checking Shift Mechanism
    142
  - Preassembling Shift Shaft
    142
  - Disassembling the Main Shaft
    143
  - Dismantling Countershaft
    144
  - Checking the Transmission
    145
  - Assembling the Main Shaft
    147
  - Assembling Countershaft
    148
  - Checking Electric Starter Drive
    149
  - Removing Freewheel
    150
  - Checking Freewheel
    150
  - Installing Freewheel
    151
- 30/Assembling the Engine
  152
  - Installing Transmission Shafts
    152
  - Installing Crankshaft and Balancer Shaft
    153
  - Installing Left Engine Case
    153
  - Installing Oil Pumps
    154
  - Installing Locking Lever
    154
  - Installing Shift Drum Locating
    154
  - Installing Shift Shaft
    155
  - Installing Starter Drive
    155
  - Installing Primary Gear
    155
  - Installing Clutch Cage
    156
  - Installing Crankshaft Position Sensor
    157
  - Installing Timing Chain and Timing Chain Sprocket
    157
  - Installing Timing Chain Rails
    158
  - Installing Rotor
    158
  - Adjusting Crankshaft Position Sensor Distance
    158
  - Setting Engine to Top Dead Center
    159
  - Installing Piston
    159
  - Installing Cylinder Head
    160
  - Installing Camshafts
    161
  - Installing Timing Chain Tensioner
    161
  - Checking Valve Clearance
    162
  - Adjusting Valve Clearance
    162
  - Installing Spark Plug
    163
  - Installing Spacer and Spring
    163
  - Installing Clutch Cover
    163
  - Mounting Water Pump Cover
    164
  - Installing Thermostat
    164
  - Installing the Oil Filter
    164
  - Installing Gear Position Sensor
    165
  - Installing the Spacer
    165
  - Installing Oil Screens
    166
  - Installing Alternator Cover
    166
  - Installing Starter Motor
    167
  - Installing Valve Cover
    167
  - Taking Engine off Universal Mounting Rack
    167
- 32/Clutch
  168
  - Checking/Rectifying the Fluid Level of the Hydraulic Clutch
    168
- 35/Water Pump, Cooling System
  169
  - Draining the Coolant
    169
  - Filling the Cooling System
    169
  - Checking the Antifreeze and Coolant Level
    170
  - Checking the Coolant Level
    171
- 38/Lubrication System
  172
  - Oil Circuit
    172
  - Checking the Engine Oil Level
    172
  - Checking the Engine Oil Pressure
    173
  - Changing the Engine Oil and Filter, Cleaning the Oil Screens
    174
  - Draining the Engine Oil
    174
  - Removing the Oil Filter
    175
  - Installing the Oil Filter
    175
  - Cleaning the Oil Screens
    176
  - Filling up with Engine Oil
    177
  - Adding Engine Oil
    177
- 39/Ignition System
  178
- 41/Throttle Valve Body
  180
- Technical Data - Engine
  188
  - Capacity - Engine Oil
    188
  - Capacity - Coolant
    188
- Technical Data - Tolerance, Wear Limits of Engine
  189
- Technical Data - Engine Tightening Torques
  191
- Technical Data - Chassis
  193
  - Lighting Equipment
    194
  - Capacity - Fuel
    194
- Technical Data - Fork
  195
  - 690 Enduro
    195
  - 690 Enduro R
    195
- Technical Data - Shock Absorber
  196
  - 690 Enduro
    196
  - 690 Enduro R
    196
- Technical Data - Chassis Tightening Torques
  198
- Cleaning/Protective Treatment
  200
  - Cleaning the Motorcycle
    200
  - Protective Treatment for Winter Operation
    201
- Storage
  202
  - Putting into Operation after Storage
    202
- Service Schedule
  203
- Wiring Diagram
  204
  - 690 Enduro)
    204
  - 690 Enduro)
    206
  - 690 Enduro)
    208
  - 690 Enduro)
    210
  - 690 Enduro)
    212
  - 690 Enduro)
    214
  - 690 Enduro)
    216
  - 690 Enduro)
    218
  - 690 Enduro)
    220
  - 690 Enduro)
    222
  - 690 Enduro R)
    224
  - 690 Enduro R)
    226
  - 690 Enduro R)
    228
  - 690 Enduro R)
    230
  - 690 Enduro R)
    232
  - 690 Enduro R)
    234
  - 690 Enduro R)
    236
  - 690 Enduro R)
    238
  - 690 Enduro R)
    240
  - 690 Enduro R)
    242
- Substances
  244
- Auxiliary Substances
  246
- Special Tools
  248
- Standards
  260
- Index
  261

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