Factory Five Racing Mk3 Roadster Manuals

Manuals and User Guides for Factory Five Racing Mk3 Roadster. We have 1 Factory Five Racing Mk3 Roadster manual available for free PDF download: Assembly Manual

Factory Five Racing Mk3 Roadster Assembly Manual (277 pages)

Brand: Factory Five Racing | Category: Automobile | Size: 28.96 MB

Table of Contents
2
Forward
4
Statement of Non-Liability
6
Safety Tips
7
Tools and Supplies List
8
Required Supplies
9
Chapter 1 - Donor Parts and Parts Needed

10
- Donor Part Selection Tips
  11
  - Where to Look
    12
  - Running Gear
    12
- Disassembly of a Mustang Donor for Parts
  14
  - Brake Power Booster
    15
  - Steering Rack
    15
  - Engine Bay Sensors and Electrical Connections
    16
  - Gauge Cluster and Speedometer Cable
    18
  - Turn Signal and Ignition Switches
    19
  - Dash Wiring Harness
    19
  - Front Wiring Harness
    20
  - Speedometer and Clutch Cables
    21
  - Shifter and Shifter Handle
    22
  - Emergency Brake Handle
    22
  - Front Suspension
    24
  - Fuel Tank
    25
  - Rear End
    26
- Donor Part Preparation
  27
  - Front Lower Control Arms
    28
  - Fuel Filter Fittings
    28
  - Pedal Box
    31
  - Wiring Harness
    32
  - Engine Preparation
    33
  - Alternate Drive Pulley Preparation
    34
- Cleaning and Detailing
  35
- Not Using a Donor
  36
Chapter 2 - Step by Step Chassis Build-Up

38
- Unpacking Your Replica Kit
  39
- Removal of Body & Aluminum
  39
- Aluminum Removal and Preparation
  40
- Engine Bay Aluminum
  41
- Front Suspension Installation
  43
- Steering Shaft
  50
- Steering Rack Installation
  52
- Rear-End
  55
- Suspension Torque Specs Chart
  58
- Fuel Tank and Fuel Filter
  59
- Fuel Filter
  60
- Pedals
  61
- Master Cylinder & Push Rod
  63
- Cockpit Aluminum
  65
- Fuel, Brake and Battery Lines
  70
- Fuel Line
  73
- Battery Relocation Kit
  75
- Engine Preparation
  77
- Alternate Drive Pulley
  78
- Engine/Transmission/Drive Shaft
  79
- Accelerator Cable
  83
- Clutch Cable
  87
- Mass Air Meter, Fuel Vapor Canister
  87
- Radiator, Hoses & Fan Shroud
  88
- Wire Harness and Eec-IV
  92
  - Rear Harness
    93
  - Transmission Harness
    94
  - Headlight Harness
    95
  - Dash Harness
    96
  - Engine Harness
    99
- Gauge Pod Installation
  102
- Aluminum Trunk & Side Walls
  103
- Emergency Brake Handle and Cables
  106
- Transmission Top Cover
  110
- Wheels, Tires and Ride Height
  111
- Wheel, Tire and Ride Height
  111
- Checking the Running Gear
  112
- Foot Box Top Cover
  113
- Roll Bar Drilling
  114
- Body Cut-Outs
  115
- Hood Pins
  121
- Body Mounting
  124
- Rear Quick Jack Bumpers
  126
- Side Body Mounts
  126
- Front Body Mounts
  127
- Front Quick Jack Bumpers
  127
- Body Prep and Painting
  128
- Rubber Seal on Aluminum
  130
- Final Body Mounting
  131
- Rear Cockpit Corners
  131
- Trunk Hinges
  133
- Trunk Latch
  134
- Side Louvers
  135
- Fuel Neck and Gas Cap
  136
- Windscreen
  140
- Hood Pins
  142
- Doors and Hinges
  143
- Check Straps
  146
- Under-Door Aluminum
  146
- Side View Mirror
  148
- Radiator Aluminum
  150
- Side Exhaust
  152
- Roll Bar
  155
- Rearview Mirror
  156
- Gauges and Dash
  157
- Front Wheel Splash Guards
  162
- Rear Wheel Splash Guards
  163
- Guard
  163
- Headlight Assemblies
  164
- Turn Signal Lights
  170
- Tail-Lights
  170
- License Plate Light and Bracket
  171
- Seat Installation
  172
- Carpet Installation
  175
- Seat Harness Installation
  177
- Emergency Brake Boot Installation
  178
- Shifter Installation
  179
- Nameplate
  180
- Finishing Touches
  181
  - Headlight Alignment
    181
  - Alignment Specifications
    183
Chapter 3 - Performance Reference Material and Technical Support

184
- Technical Support
  185
- Registration and Titling
  185
- Wheels
  186
- Performance Modifications
  188
  - Oil Cooler
    190
  - High Horsepower Transmissions
    191
  - Rear Suspension
    192
  - Control Arms
    192
  - Miscellaneous Brake Information
    195
- Helpful Reference Material
  196
- A Final Note about Completed Cars and Car Builders
  198
Appendix A - Templates

199
Appendix B - Donor Parts List

211
Appendix C - Roadster Standard Pack List

214
Appendix D - Big Block Instructions

227
- Installation Instructions
  228
- Suggested Parts
  234
Appendix E - 3-Link Instructions

236
- Link Rear Suspension
  237
Appendix F - Independent Rear Suspension

245
Appendix G - Torque Specifications

267
- General Bolt Torque Specifications
  268
Appendix H - Mustang Specifications

269
Appendix I - Fluid Specifications and Capacities

277

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Factory Five Racing Mk3 Roadster Assembly Manual (277 pages)

Table of Contents

Chapter 1 - Donor Parts and Parts Needed

Chapter 2 - Step by Step Chassis Build-Up

Chapter 3 - Performance Reference Material and Technical Support

Appendix A - Templates

Appendix B - Donor Parts List

Appendix C - Roadster Standard Pack List

Appendix D - Big Block Instructions

Appendix E - 3-Link Instructions

Appendix F - Independent Rear Suspension

Appendix G - Torque Specifications

Appendix H - Mustang Specifications

Appendix I - Fluid Specifications and Capacities

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