Factory Five Racing GTM Supercar Manuals

Manuals and User Guides for Factory Five Racing GTM Supercar. We have 1 Factory Five Racing GTM Supercar manual available for free PDF download: Assembly Manual

Factory Five Racing GTM Supercar Assembly Manual (764 pages)

Brand: Factory Five Racing | Category: Automobile | Size: 63.41 MB

Table of Contents
3
General Information
10
Foreword
10
Safety Notice
13
Safety Tips
14
How to Use this Book
15
What You Get
15
What You Need
16
Serial Number Identification
16
Tools List
17
Required Supplies
18
Helpful Tools
18
Donor Parts and Parts Needed
19
Donor Part Selection Tips
20
Price - Donor Car
20
Price - Transaxle
21
Running Gear
21
Corvette Parts
22
Porsche Parts
23
Disassembly of a Corvette Donor for Parts
23
Doors
23
Hood
31
Radiator/Coolant Reservoir
34
Horn Assembly
39
Windshield Wiper
40
Exhaust
42
Engine Removal/Suspension/Transmission
45
Cross Member/Front Suspension Tear-Down
79
Rear Suspension/Transmission Removal
79
Electrical
86
Fuel Tanks
87
Emergency Brake
90
Trim Plate - IP Accessory
96
Knee Bolster
98
Steering Column
99
Ignition
107
Shifter (Automatic)
108
Upper Dash Pad
110
Passenger Air Bag
111
Stereo and Heater Controls
112
Dash Cluster
113
Pedal Bracket
113
Hood Release Handle and Cables
117
Trim Panels
118
Door Sill
118
Side Panel (Coupe)
119
Upper Roof Bow Panel (Coupe)
120
Rear Compartment - Front Side (Coupe)
120
HVAC Unit
121
Wiring, Computer, Fuse Panel
131
Donor Part Preparation
133
Engine
133
Fuel Tanks
154
Steering Column (Non-Telescoping)
170
Steering Column (Telescoping)
178
Seat Belts
186
Wiring Harness/Computer
191
Computer Bracket
208
Disassembly of the Kit
211
Unpacking Your GTM Kit
212
Removal of Body
212
Aluminum Removal and Preparation
212
Chassis Assembly
217
Steering Rack Installation
218
Inner Wheel Wells
219
Battery Tray and Front/Center Undercarriage Aluminum
224
Front Suspension
227
Coil-Over Shock Assembly
231
Rear Suspension Mounting to Chassis
233
Rear Coil-Over Shock and Mount
235
Rear Tie Rod
239
Footbox Aluminum
241
Steering Column/Shafts
247
Non-Telescoping Column
247
(Optional) Telescoping Column
250
Pedal Box and Master Cylinders
260
Gas Pedal
265
Fuel Tank Finish Panels
268
Pre-Engine Preparation
269
Engine Installation
270
Alternator Installation
272
Transaxle Adapter Plate Preparation and Installation
282
Throwout Bearing Assembly
286
Transaxle Install
289
1990 And Later G50
289
Brake Line Routing
294
Clutch Line Routing
303
Battery Install
307
Radiator Aluminum and Radiator Install
308
Cooling System
313
Surge Tank and Soft Coolant Line Routing
319
Emergency Brake and Cables
326
Cockpit/Tunnel Aluminum
329
Axles and CV Joints
332
Speedometer Gear
334
CV Axle Install
335
Chassis Wiring
337
Fuse Panel
337
Main Harness Routing
339
Steering Column Plug
343
Hazard Wiring
344
Fog Light Wiring
345
Headlight Relays
346
Windshield Wiper Harness
349
Ignition Switch
352
Brake Light Switch
353
Engine Harness Fuse Panel Connection
357
Fuse Panel Mounting
361
Underdash Light
364
Computer Bracket Mount
365
Computer/Engine Harness
369
Instrument Sending Units
382
Vehicle Speed Sensor
391
OBD II Diagnostic Plug
395
Battery Cables
401
Steering Wheel and Horn
403
Battery Install
407
Shifter Linkage
413
Catalytic Exhaust Pipe Installation
424
Fuel Tank and Fuel Line Routing
428
1997-2002 Fuel Tanks
428
Fuel Tank Crossover Tube
429
Fuel Line Routing
431
2002-2004 Fuel Tanks
439
Drive/Test Chassis (Go-Cart)
444
Front Suspension
444
Fluid Levels and Grease
444
Wheels
445
Rattle Patrol
445
Foot Box Front Wall, Top Panel, and Tunnel Cover Aluminum
446
Main Body Mounting
449
Door Area Mounting
451
Rear Body Mount
452
Firewall Mounting
453
Taillights
458
Fuel Filler Caps
460
Rear Quarter Windows
462
Rear Hatch Hinge
462
Rear Hatch Latch
470
Wipers
474
Diffuser
476
Doors
484
Door Hinge
485
Power Window Track
490
Windows
501
Side Mirrors
513
Vents and Screens
517
Hood Preparation
521
Headlight and Turn Signal Mounting
522
Front Wheel Well Panel
526
Headlight Lenses
529
Hood Hinge/Hood Mounting
530
Gas Strut Installation
536
Hood Latches
539
Final Paint Prep/ Body Shop Tips
542
Interior - Rear Wall
549
Roll Bar Padding
554
Front Cross Bar
554
Side Bars
558
Vinyl Installation
563
Fuel Tank Covers
563
Rear Wall
569
Tunnel - Driver and Passenger Side
575
Cockpit Side Wall (Upper)
587
Cockpit - Door Sill Inside Panel Installation
588
Carpet Installation
591
Footbox Outside Wall, Upper
591
Footbox Outside Wall, Lower
592
Footbox Front Wall
593
Floor
594
Cockpit Rear Window
598
Interior Engine Cover
602
Fuel Tank Cover Installation
605
Undercarriage Aluminum Installation
608
Engine Floor/Engine Access Panel
608
Tunnel Floor
609
Rear Quarter Floor (R, L)
611
Fuel Tank Floor (R, L)
612
Undercarriage - Floor Pan (R, L)
612
Seat Belts
614
Seats
616
Dash Wiring and Gauge Installation
622
Power Window Wiring
623
Gauge Installation
626
Headliner
629
Body Final Installation
631
Taillights
632
Fog Lights
634
Headlight Wiring
638
Headlight Covers
641
Aluminum Mesh
641
Aluminum Firewall
642
Fuel Filler Installation
644
1997-2002 Fuel Tanks
645
2003-2004 Fuel Tanks
647
Windshield Wipers and Washer Fluid Tank
649
Door Handles/ Liners
662
Rear Splash Guards
673
Exhaust/ Rear Mesh
678
License Plate Lights
685
Diffuser
686
Dash
687
Dash Vents
687
Center Console
690
Dash Pods
695
Gauge Panel
702
Fog Light Switch
704
Hazard Switch
705
Power Window Switches
705
Shifter Boot, Ring and Knob
705
Column Cover Installation
706
Emergency Brake Cover Plate
707
Front Upper Wheel Well and Pedal Box Cover Aluminum
709
Front Wheel Well Rear Splash Guard Aluminum
713
Body Close-Out Panels
716
Front
716
Rear
717
Door Sill Carpet
719
Aluminum Door Sill Covers
721
Cockpit Upper Side Walls and Rear Hatch Release
722
Rear Hatch Release Cable
726
Hood Release Cable
726
Windshield, Rear Hatch and Side Window Glass
729
Finishing Touches
730
Headlight Alignment
730
Alignment Specifications
732
Appendix A - Torque Specifications
733
Suspension Bolts
733
General Bolt Torque Specifications
733
Appendix B - Donor Specs by Year
735
Appendix C - Donor Parts Required
736
Appendix D - Heat & A/C Installation
742
GTM A/C Evaporator Kit
742
Installation Instructions
742
GTM A/C Hose
755
Installation Instructions
755
Heat & A/C Hose Kit Routing Diagram
763
Heat & A/C Servicing Procedure
764

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Factory Five Racing GTM Supercar Assembly Manual (764 pages)

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