Toyota 1996 LAND CRUISER User Manual page 1098

SA−36
1996 LAND CRUISER (RM451U)
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SUSPENSION AND AXLE −
REASSEMBLY
1. w/o DIFFERENTIAL LOCK:
ASSEMBLE DIFFERENTIAL CASE
(a) Apply all of the sliding and rotating sufaces with gear oil.
(b) Install the 2 thrust washers and side gears.
Using the table below, select the thrust washers which will
ensure that the backlash is within the specification.
Try to select washers of the same size for both sides.
Thrust washer thickness
SA0510
Thickness
(c) Install the 2 side gears with the side gears thrust washers,
4 pinion gears, pinion gear thrust washers and pinion
shaft.
HINT:
Align the hole for the pinion shaft with the case hole.
(d) Using a dial indicator, measure the side gear backlash
with holding one pinion gear toward the case.
Backlash: 0.05 − 0.20 mm (0.0020 − 0.0079 in.)
If the backlash is not within the specification, install a thrust
washer of different thickness.
Z06893
(e) Using a pin punch and hammer, install the straight pin
through the holes in the differential case and pinion shaft.
(f) Using a chisel and hammer, stake the out side of the dif-
ferential case pin hole.
Z06894
2. w/ DIFFERENTIAL LOCK:
INSPECT SLEEVE
(a) Install the sleeve to the differential case (LH) and check
it moves smoothly.
(b) Install the sleeve to the side gear check it moves smooth-
ly.
R08149
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Version 1.00 - 12/21/2010
FRONT DIFFERENTIAL CARRIER
mm (in.)
1.60 (0.063)
1.70 (0.067)1
SA1UP−03
Thickness mm (in.)
.80 (0.071)
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