Chrysler 1998 Voyager Service Manual page 85

NS
DESCRIPTION AND OPERATION
CHASSIS TUBES AND HOSES . . . . . . . . . . . . . . 7
FRONT DISC BRAKE SYSTEM . . . . . . . . . . . . . . 4
HUB/BEARING REAR WHEEL . . . . . . . . . . . . . . . 9
MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . 7
PARKING BRAKE SYSTEM OPERATION . . . . . . . 5
POWER BRAKE VACUUM BOOSTER
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PROPORTIONING VALVES . . . . . . . . . . . . . . . . . 5
REAR DISC BRAKES . . . . . . . . . . . . . . . . . . . . . . 5
REAR DRUM BRAKES . . . . . . . . . . . . . . . . . . . . . 5
RED BRAKE WARNING LAMP OPERATION . . . . . 8
STOP LAMP SWITCH . . . . . . . . . . . . . . . . . . . . . . 9
DIAGNOSIS AND TESTING
ADJUSTER REAR DRUM BRAKE
(AUTOMATIC) . . . . . . . . . . . . . . . . . . . . . . . . . 14
BRAKE FLUID CONTAMINATION . . . . . . . . . . . . 19
BRAKE ROTOR . . . . . . . . . . . . . . . . . . . . . . . . . 14
BRAKE SYSTEM BASIC DIAGNOSIS GUIDE . . . . 9
BRAKE SYSTEM DIAGNOSIS CHARTS . . . . . . . 10
PROPORTIONING VALVES . . . . . . . . . . . . . . . . 16
RED BRAKE WARNING LAMP TEST . . . . . . . . . 19
STOP LAMP SWITCH TEST PROCEDURE . . . . . 19
TRACTION CONTROL LAMP TEST . . . . . . . . . . 19
SERVICE PROCEDURES
BLEEDING BASE BRAKE
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . 20
BRAKE DRUM MACHINING . . . . . . . . . . . . . . . . 24
BRAKE TUBE REPAIR PROCEDURE . . . . . . . . . 24
MASTER CYLINDER BLEEDING
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 22
MASTER CYLINDER FLUID LEVEL CHECK . . . . 20
PARK BRAKE AUTO ADJUSTER
MECHANISM RELEASE . . . . . . . . . . . . . . . . . 26
ROTOR MACHINING (FRONT/REAR) . . . . . . . . . 22
REMOVAL AND INSTALLATION
BRAKE SUPPORT PLATE (REAR DRUM
BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FRONT DISC BRAKE CALIPER . . . . . . . . . . . . . 27
FRONT DISC BRAKE PADS . . . . . . . . . . . . . . . . 30
FRONT PARK BRAKE CABLE . . . . . . . . . . . . . . 65
HUB/BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . 40
HYDRAULIC BRAKE TUBES AND HOSES . . . . . 58
INTERMEDIATE PARK BRAKE CABLE
JUNCTION BLOCK . . . . . . . . . . . . . . . . . . . . . . . 55
LEFT REAR PARK BRAKE CABLE . . . . . . . . . . . 67
MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . 44
PARK BRAKE PEDAL MECHANISM . . . . . . . . . . 58
BASE BRAKE SYSTEM
INDEX
page
PARK BRAKE SHOES (WITH REAR DISC
PROPORTIONING VALVE (W/ABS BRAKES) . . . 56
PROPORTIONING VALVE
REAR BRAKE DRUM . . . . . . . . . . . . . . . . . . . . . 33
REAR BRAKE WHEEL CYLINDER . . . . . . . . . . . 39
REAR DISC BRAKE CALIPER . . . . . . . . . . . . . . 28
REAR DISC BRAKE SHOES . . . . . . . . . . . . . . . . 31
REAR DRUM BRAKE SHOES . . . . . . . . . . . . . . . 34
RIGHT REAR PARK BRAKE CABLE . . . . . . . . . 66
STOP LAMP SWITCH . . . . . . . . . . . . . . . . . . . . . 69
VACUUM BOOSTER 2.4 LITER ENGINE . . . . . . 47
VACUUM BOOSTER 3.0 LITER ENGINE . . . . . . 49
VACUUM BOOSTER 3.3/3.8 LITER ENGINE . . . . 52
WHEEL AND TIRE INSTALLATION . . . . . . . . . . . 27
DISASSEMBLY AND ASSEMBLY
FRONT DISC BRAKE CALIPER . . . . . . . . . . . . . 71
MASTER CYLINDER BRAKE FLUID LEVEL
MASTER CYLINDER FLUID RESERVOIR
MASTER CYLINDER FLUID RESERVOIR . . . . . . 70
MASTER CYLINDER TO POWER BRAKE
WHEEL CYLINDER REAR DRUM BRAKE . . . . . . 76
CLEANING AND INSPECTION
BRAKE HOSE AND BRAKE LINES
FRONT DISC BRAKE PAD LINING
REAR DISC BRAKES . . . . . . . . . . . . . . . . . . . . . 76
REAR DRUM BRAKE SHOE LINING
REAR DRUM BRAKE WHEEL CYLINDER . . . . . . 78
REAR WHEEL HUB AND BEARING
ADJUSTMENTS
PARK BRAKE CABLE ADJUSTMENT . . . . . . . . . 81
PARK BRAKE SHOES (WITH REAR DISC
PROPORTIONING VALVE
. . . . . . . 66 REAR DRUM BRAKE SHOE ADJUSTMENT . . . . 79
STOP LAMP SWITCH . . . . . . . . . . . . . . . . . . . . . 78
SPECIFICATIONS
BRAKE ACTUATION SYSTEM . . . . . . . . . . . . . . 83
BRAKE FASTENER TORQUE
BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
(W/O ABS BRAKES) . . . . . . . . . . . . . . . . . . . . 57
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
FILL TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
BOOSTER VACUUM SEAL . . . . . . . . . . . . . . . 69
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 78
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 76
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 77
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
(HEIGHT SENSING) . . . . . . . . . . . . . . . . . . . . 81
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 83
BRAKES 5 - 3
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