Replacing The Air Filter Element; Adjusting The Clutch Lever Free Play - Yamaha XSR 900 2022 Service Manual

EAS30628

REPLACING THE AIR FILTER ELEMENT

1. Remove:
• Rider seat
• Side cover
Refer to "GENERAL CHASSIS (1)" on
page 4-1.
• Fuel tank cover
Refer to "GENERAL CHASSIS (4)" on
page 4-10.
• Fuel tank
Refer to "FUEL TANK" on page 7-1.
2. Remove:
• ECU (Engine Control Unit) "1"
• Air filter case cover "2"
Refer to "GENERAL CHASSIS (5)" on
page 4-11.
1
2
3. Check:
• Air filter element "1"
• Air filter seal
Damage → Replace.
TIP
• Replace the air filter element every 40000 km
(24000 mi) of operation.
• The air filter needs more frequent service if you
are riding in unusually wet or dusty areas.
1
4. Install:
• Air filter element
• Air filter case cover
• ECU (Engine Control Unit)
Refer to "REPLACING THE ECU (Engine
Control Unit)" on page 8-41.
PERIODIC MAINTENANCE
ECA20710
NOTICE
Never operate the engine without the air filter
element installed. Unfiltered air will cause
rapid wear of engine parts and may damage
the engine. Operating the engine without the
air filter element will also affect throttle body
synchronization, leading to poor engine per-
formance and possible overheating.
TIP
When installing the air filter element into the air
filter case cover, make sure that the sealing sur-
faces are aligned to prevent any air leaks.
5. Install:
• Fuel tank
Refer to "FUEL TANK" on page 7-1.
• Fuel tank cover
Refer to "GENERAL CHASSIS (4)" on
page 4-10.
• Side cover
• Rider seat
Refer to "GENERAL CHASSIS (1)" on
page 4-1.
EAS30629
ADJUSTING THE CLUTCH LEVER FREE
PLAY
1. Check:
• Clutch lever free play "a"
Out of specification → Adjust.
Clutch lever free play
10.0–15.0 mm (0.39–0.59 in)
a
G088887
3-12