Inspection And Disassembly; Reassembly And Remounting - Suzuki AN650 2002 Service Manual

INSPECTION AND DISASSEMBLY

Inspect the removed parts for the following abnormalities.
* Handlebars distriction
* Race wear and brinelling
* Bearing wear or damage
* Abnormal bearing noise
* Distortion of the steering stem
If any abnormal points are found, replace defective parts with
the new ones.
• Remove the steering stem lower bearing and dust seal using
a chisel.
The removed bearing inner race and dust seal must be
replaced with the new ones.
• Drive out the steering stem upper and lower bearing races
using the special tools.
09941-54911: Bearing outer race remover
09941-74911: Steering bearing installer

REASSEMBLY AND REMOUNTING

Reassemble and remount the steering stem in the reverse order
of removal and disassembly. Pay attention to the following
points:
BEARING RACES
• Press in the upper and lower outer races using the special
tool.
09941-34513: Steering outer race installer
BEARINGS
• Press in the lower bearing and dust seal using the special
tool.
09941-18011: Steering bearing installer
CHASSIS 9-43