Husqvarna FC 250 2016 Repair Manual page 7

17.4.22
valve springs, checking ................ 198
17.4.23 Checking the valve spring seat .... 198
17.4.24 Checking the cam levers .............. 198
17.4.25 Checking the cylinder head .......... 199
17.4.26 valves, installing ........................... 199
17.4.27 Checking the freewheel. ............... 200
17.4.28
freewheel, removing ..................... 201
17.4.29 freewheel, installing ...................... 201
17.4.30 Checking the electric starter
drive .............................................. 202
17.4.31 Checking the timing assembly ..... 203
17.4.32 Preparing the timing chain
tensioner for installation ............... 204
17.4.33 Checking the clutch ..................... 205
17.4.34 shift mechanism, checking ........... 206
17.4.35 Preassembling the shift shaft ....... 207
17.4.36 main shaft, disassembling ............ 208
17.4.37 Disassembling the
countershaft ................................. 209
17.4.38 transmission, checking ................. 209
17.4.39 main shaft, assembling ................ 211
17.4.40 countershaft, assembling ............. 212
17.5 Engine assembly ............................... 213
17.5.1 Installing the crankshaft ............... 213
17.5.2 Installing the transmission
shafts ............................................ 213
17.5.3 shift forks, installing ...................... 214
17.5.4 Installing the shift drum ................ 214
17.5.5 shift rails, installing ....................... 214
17.5.6 left engine case, installing ............ 215
17.5.7 Installing the spacer ..................... 216
17.5.8 shift shaft, installing ...................... 216
17.5.9 shift drum locating unit,
installing ....................................... 216
17.5.10 locking lever, installing ................. 216
17.5.11 Installing the force pump .............. 217
17.5.12 Installing the suction pump .......... 218
17.5.13 Installing the timing chain ............. 219
17.5.14 Installing the primary gear ............ 219
17.5.15
Installing the clutch basket ........... 220
17.5.16 Installing the clutch discs ............. 221
17.5.17 Installing the clutch cover ............ 221
17.5.18 water pump cover, installing ........ 222
17.5.19 starter drive, installing .................. 223
17.5.20 Installing the rotor and ignition
pulse generator ............................ 224
17.5.21 Installing the piston ...................... 224
17.5.22 cylinder head, installing ................ 226
17.5.23 Installing the camshafts ................ 227
17.5.24 Installing the timing chain
tensioner ....................................... 227
TABLE OF CONTENTS
17 .5.25 Checking the valve clearance ...... 228
17 .5.26 Adjusting the valve clearance ....... 229
17 .5.27 Installing the starter motor ........... 230
17.5.28 Installing the valve cover .............. 231
17 .5.29 spark plug, installing .................... 232
17.5.30 gear position sensor, installing ..... 232
17.5.31 Installing the oil filter. .................... 232
17 .5.32 Installing the oil screen ................. 233
17 .5.33 Installing the clutch push rod ....... 234
17 .5.34 Removing the engine from the
engine assembly stand ................ 234
18 CLUTCH ........................................................ 235
18.1 Checking/correcting the fluid level
of the hydraulic clutch ...................... 235
18.2 Changing the hydraulic clutch
fluid ................................................... 236
19 WATER PUMP, COOLING SYSTEM ............. 238
19.1 Cooling system ................................. 238
19.2 Checking the antifreeze and
coolant level ...................................... 238
19.3 Checking the coolant level. ............... 239
19.4 Draining the coolant.. ........................ 240
19.5 Refilling with coolant.. ....................... 240
LUBRICATION SYSTEM ............................... 242
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20.1 Oil circuit ........................................... 242
20.2 Checking the engine oil level ............ 242
20.3 Changing the engine oil and oil
filter, cleaning the oil screen ............. 243
20.4 Adding engine oil .............................. 246
20.5 Checking the engine oil pressure ..... 246
21 IGNITION SYSTEM ........................................ 249
21.1
Ignition coil - checking the
secondary winding ............................ 249
21.2
Checking the spark plug
connector .......................................... 249
21.3 Alternator - checking the stator
winding .............................................. 249
21.4 Removing the stator and
crankshaft position sensor. ............... 250
21.5 Installing the stator and ignition
pulse generator ................................. 250
22 CYLINDER HEAD .......................................... 252
22.1 Checking the valve clearance ........... 252
22.2 Adjusting the valve clearance ........... 255
23 ELECTRIC STARTER ..................................... 256
23.1 Checking the starter motor ............... 256
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