Husqvarna FC 350 2022 Owner's Manual
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Husqvarna FC 350 2022 Owner's Manual

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OWNER'S MANUAL 2022
FC 350
FX 350
Art. no. 3402534en

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Summary of Contents for Husqvarna FC 350 2022

  • Page 1 OWNER'S MANUAL 2022 FC 350 FX 350 Art. no. 3402534en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art, sporty motorcycle that you will continue to enjoy for a long time if you maintain it properly.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 6.14 Plug-in stand (FC 350 EU, MEANS OF REPRESENTATION......5 FC 350 US).......... 22 Symbols used ........5 6.15 Side stand (FX 350)......22 Formats used ........5 6.16 Service hour counter......22 SAFETY ADVICE ..........6 PREPARING FOR USE........
  • Page 5 TABLE OF CONTENTS 10.6 Adjusting the rebound damping of 11.26 Cleaning the air filter and air filter the shock absorber ......41 ..........67 10.7 Measuring the rear wheel dimension 11.27 Removing the silencer ......68 unloaded ..........42 11.28 Installing the silencer ......68 10.8 Checking the static sag of the 11.29 Changing the glass fiber yarn filling...
  • Page 6 TABLE OF CONTENTS 13.4 Installing the rear wheel ....100 TECHNICAL DATA ........134 13.5 Checking the tire condition....102 22.1 Engine ..........134 13.6 Checking tire pressure...... 102 22.2 Engine tightening torques....135 13.7 Checking the spoke tension ..... 103 22.3 Capacities .........

  • Page 7: Means Of Representation 1

    MEANS OF REPRESENTATION 1 Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understand- ing.

  • Page 8: Safety Advice

    2 SAFETY ADVICE Use definition – intended use This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations. Info Only operate this vehicle in closed-off areas remote from public road traffic.

  • Page 9: Tampering Warning

    Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. Have malfunctions that impair safety immediately eliminated by an authorized Husqvarna Motorcycles work- shop. Adhere to the information and warning labels on the vehicle.

  • Page 10: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
  • Page 11 SAFETY ADVICE 2 The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website. A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer. International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com...

  • Page 12: Important Notes

    3 IMPORTANT NOTES Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 13: Customer Service

    IMPORTANT NOTES 3 Customer service Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles. A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website.

  • Page 14: View Of Vehicle

    4 VIEW OF VEHICLE View of vehicle, front left (example) A00994-10 Hand brake lever ( p. 16) Clutch lever ( p. 16) Fuel tank filler cap Air filter box cover Plug-in stand ( p. 22) (FC 350 EU, FC 350 US) Engine number ( p.

  • Page 15: View Of Vehicle, Rear Right (Example)

    VIEW OF VEHICLE 4 View of vehicle, rear right (example) A00995-10 Combination switch ( p. 17) Stop button ( p. 16) Start button ( p. 17) Throttle grip ( p. 16) Fork part number ( p. 14) Foot brake lever ( p.

  • Page 16: Serial Numbers

    5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label The type label is fixed to the front of the steering head. 401946-10 Engine number Engine number is stamped onto the engine case at the top near the engine sprocket.

  • Page 17: Shock Absorber Article Number

    SERIAL NUMBERS 5 Shock absorber article number The shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side. 401948-10...

  • Page 18: Controls

    6 CONTROLS Clutch lever The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. A00985-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar.

  • Page 19: Start Button

    CONTROLS 6 Start button Start button is fitted on the right side of the handlebar. Possible states • The start button is in the basic position is pressed – In this position, the starter • The start button motor is actuated. S01195-10 Combination switch The combination switch is fitted on the left side of the handlebar.

  • Page 20: Opening Fuel Tank Filler Cap

    6 CONTROLS Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 21: Closing The Fuel Tank Filler Cap

    CONTROLS 6 Closing the fuel tank filler cap (FC 350 EU, FC 350 US) – Mount fuel tank filler cap and turn it clockwise until the fuel tank is tightly closed. Info Route fuel tank breather hose without kinks. V01538-11 (FX 350) –...

  • Page 22: Idle Speed Adjusting Screw

    6 CONTROLS (FX 350) The cold start button is fitted to the bottom of the throttle valve body. The electronic fuel injection system extends the injection time if the engine is cold and the ambient temperature is low. To help the engine burn the increased fuel quantity, it must be supplied with additional oxygen by pushing the cold start button.

  • Page 23: Shift Lever

    CONTROLS 6 6.12 Shift lever Shift lever is mounted on the left side of the engine. 401950-10 (FC 350 EU, FC 350 US) The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears.

  • Page 24: Plug-In Stand (Fc 350 Eu, Fc 350 Us)

    6 CONTROLS 6.14 Plug-in stand (FC 350 EU, FC 350 US) The support for plug-in stand is the left side of the wheel spindle. The plug-in stand is used to park the motorcycle. The plug-in stand is used as a fork locker when transporting the motorcycle.

  • Page 25: Preparing For Use 7

    When using the motorcycle, remember that others may be disturbed by excessive noise. – Ensure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 26: Running In The Engine

    7 PREPARING FOR USE – Adjust basic position of the hand brake lever. ( p. 86) – Adjust the basic position of the foot brake lever. p. 92) – Adjust the basic position of the shift lever. p. 119) – Get used to the handling characteristic of the motorcycle on suitable terrain before undertaking a more challenging ride.

  • Page 27: Starting Power Of Lithium-Ion Batteries At Low Temperatures

    Riding at low temperatures and in snow. ( p. 27) Preparing the vehicle for riding on dry sand – Mount the air filter dust cover. Air filter dust cover (79006920000) Info Observe the fitting instructions for Husqvarna Motor- cycles accessories. M01272-01...

  • Page 28: Preparing The Vehicle For Riding On Wet Sand

    7 PREPARING FOR USE – Mount the air filter sand cover. Air filter sand cover (79006922000) Info Observe the fitting instructions for Husqvarna Motor- cycles accessories. M01273-01 – Clean the chain. Chain cleaner ( p. 146) – Mount the steel sprocket.

  • Page 29: Preparing The Vehicle For Riding On Wet And Muddy Circuits

    PREPARING FOR USE 7 Preparing the vehicle for riding on wet and muddy circuits – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles accessories. M01274-01 – Mount the steel sprocket. –...

  • Page 30: Riding Instructions

    8 RIDING INSTRUCTIONS Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 31: Activating Launch Control

    RIDING INSTRUCTIONS 8 (FC 350 EU, FC 350 US) – Remove plug-in stand H02629-10 (FX 350) – Take the motorcycle off side stand and secure the side stand with rubber strap – Shift the transmission into neutral. Condition Ambient temperature: < 20 °C (< 68 °F) –...

  • Page 32: Activating Traction Control

    8 RIDING INSTRUCTIONS – Press and hold the MAP and TC buttons simultaneously. The malfunction indicator lamp flashes orange rapidly. Info The launch control is deactivated automatically for a few seconds after the vehicle has started. The launch control is also deactivated in the following cases (malfunction indicator lamp no longer flashes): if the throttle valve is closed more than 1/3 of the way H02884-01...

  • Page 33: Shifting, Riding

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Moisture and dirt impair the brake system.

  • Page 34: Stopping, Parking

    8 RIDING INSTRUCTIONS – Use the braking effect of the engine on long downhill stretches. Shift back one or two gears, but do not overrev the engine when doing so. This means that significantly less braking is required and the brake sys- tem does not overheat.

  • Page 35: Refueling

    In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
  • Page 36 8 RIDING INSTRUCTIONS Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Switch off the engine. – Open fuel tank filler cap. ( p.

  • Page 37: Service Schedule 9

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.

  • Page 38: Recommended Work

    Final check: Check the vehicle for operating safety and take a test ride. ○ ● ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diagnostics tool. ○ ● ● ● ● ●...
  • Page 39 SERVICE SCHEDULE 9 every 48 months every 12 months Every 100 operating hours Every 50 operating hours After 20 operating hours After 10 operating hours ● Perform major engine service including removing and installing the engine. (Change valves, valve springs, valve spring seats, and valve spring retainers. Change the connecting rod, conrod bearing and crank pin.

  • Page 40: 10 Tuning The Chassis

    – In the delivered condition, Husqvarna motorcycles are adjusted for an average rider's weight (with full protective clothing). Guideline Standard rider weight 75 …...

  • Page 41: Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the shock absorber.

  • Page 42: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high-speed compression adjuster can be seen in fast compression of the shock absorber.

  • Page 43: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 44: Measuring The Rear Wheel Dimension Unloaded

    10 TUNING THE CHASSIS Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 10.7 Measuring the rear wheel dimension unloaded Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) Main work –...

  • Page 45: Checking The Static Sag Of The Shock Absorber

    TUNING THE CHASSIS 10 10.8 Checking the static sag of the shock absorber – Measure dimension of rear wheel unloaded. ( p. 42) – Hold the motorcycle upright with aid of an assistant. – Measure the distance again between the rear axle and mark- ing SAG on the rear fender using the sag gage.

  • Page 46: Adjusting The Spring Preload Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Note the current adjustment before changing the spring preload - e.g. measure the spring length.

  • Page 47: Adjusting The Riding Sag

    TUNING THE CHASSIS 10 – Remove the motorcycle from the lift stand. ( p. 51) 10.11 Adjusting the riding sag Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) – Remove the shock absorber. p. 61) –...

  • Page 48: Checking The Basic Setting Of The Fork

    10 TUNING THE CHASSIS 10.12 Checking the basic setting of the fork Info For various reasons, no exact riding sag can be determined for the fork. – Smaller differences in the rider's weight can be compensated for by the fork air pressure. –...

  • Page 49: Adjusting The Compression Damping Of The Fork

    TUNING THE CHASSIS 10 Info This is due to the volume of the hose and not due to a defect in the fork airpump or the fork. Observe the accompanying instructions for Husq- varna Motorcycles accessories. – Adjust the air pressure as specified. Guideline Air pressure (FC 350 EU) 10.4 bar (151 psi)

  • Page 50: Adjusting The Rebound Damping Of The Fork

    10 TUNING THE CHASSIS Guideline Compression damping (FC 350 EU) Comfort 17 clicks Standard 12 clicks Sport 7 clicks Compression damping (FC 350 US) Comfort 17 clicks Standard 12 clicks Sport 7 clicks Compression damping (FX 350) Comfort 17 clicks Standard 12 clicks Sport...

  • Page 51: Handlebar Position

    TUNING THE CHASSIS 10 Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 10.16 Handlebar position The holes on the handlebar supports are placed at a distance from the center. Hole distance A 3.5 mm (0.138 in) The handlebar can be mounted in 2 different positions.
  • Page 52 10 TUNING THE CHASSIS Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamp. – Mount screws , but do not tighten yet. – First bolt the handlebar clamp with screws onto the longer, higher side of the handlebar supports so that both parts touch.

  • Page 53: Service Work On The Chassis 11

    SERVICE WORK ON THE CHASSIS 11 11.1 Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...

  • Page 54: Bleeding The Fork Legs

    11 SERVICE WORK ON THE CHASSIS 11.3 Bleeding the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) Main work – Release bleeder screws Any excess pressure escapes from the interior of the fork. –...

  • Page 55: Removing The Fork Protector

    SERVICE WORK ON THE CHASSIS 11 11.5 Removing the fork protector – Remove screws and take off the clamp. – Remove screws and take off the left fork protector. – Remove screws and take off the right fork protector. S01902-10 11.6 Installing the fork protector –...

  • Page 56: Installing The Fork Legs

    11 SERVICE WORK ON THE CHASSIS – Loosen screws . Remove the left fork leg. – Loosen screws . Remove the right fork leg. S02314-10 11.8 Installing the fork legs Main work – Position the fork legs. Air bleeder screw of the right fork leg is positioned to the front.

  • Page 57: Removing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 11 11.9 Removing the lower triple clamp Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) – Remove the front wheel. p. 98) – Remove the fork legs. p. 53) – Remove the start number plate.

  • Page 58: Installing The Lower Triple Clamp

    11 SERVICE WORK ON THE CHASSIS 11.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p. 146) – Insert the lower triple clamp with the steering stem. Mount upper steering head bearing.
  • Page 59 SERVICE WORK ON THE CHASSIS 11 – Tighten screws Guideline Screw, bottom triple 12 Nm (8.9 lbf ft) clamp S02319-10 – Tighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head V01544-10 – Mount and tighten screw Guideline Screw, top 20 Nm (14.8 lbf ft)

  • Page 60: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 61: Adjusting Steering Head Bearing Play

    SERVICE WORK ON THE CHASSIS 11 11.12 Adjusting steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) – Remove the handlebar cushion. Main work – Loosen screws – Remove screw – Loosen and retighten screw Guideline Screw, top steering M20x1.5...

  • Page 62: Removing The Start Number Plate

    11 SERVICE WORK ON THE CHASSIS 11.14 Removing the start number plate – Remove screw . Swivel the start number plate to one side. – Remove screw and take off the brake line guide and start number plate. V01315-10 11.15 Installing the start number plate –...

  • Page 63: Installing Front Fender

    SERVICE WORK ON THE CHASSIS 11 11.17 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis K01078-10 Finishing work – Install the start number plate. ( p. 60) 11.18 Removing the shock absorber Preparatory work...
  • Page 64 11 SERVICE WORK ON THE CHASSIS – Press angle lever toward the rear. – Press linkage lever downward. K01092-10 – Remove screws – Pull off foot brake cylinder from the push rod. V01374-10 – Remove the connecting link of the chain. –...

  • Page 65: Installing The Shock Absorber

    SERVICE WORK ON THE CHASSIS 11 – Remove the shock absorber carefully at the bottom. V01373-10 11.19 Installing the shock absorber Main work – Carefully position the shock absorber into the vehicle from the bottom. – Mount and tighten screw Guideline Screw, top 60 Nm (44.3 lbf ft)

  • Page 66: Removing The Seat

    11 SERVICE WORK ON THE CHASSIS – Position the angle lever and linkage lever. – Mount and tighten fitting Guideline Nut, linkage lever on M14x1.5 60 Nm (44.3 lbf ft) angle lever Info Pay attention to flat area S01927-10 – Mount and tighten screw Guideline Screw, bottom...

  • Page 67: Mounting The Seat

    SERVICE WORK ON THE CHASSIS 11 – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 11.21 Mounting the seat Main work – Mount the front of the seat on the collar bushing of the fuel tank and the rear in the bracket.

  • Page 68: Installing The Air Filter Box Cover

    11 SERVICE WORK ON THE CHASSIS 11.23 Installing the air filter box cover (FC 350 EU, FC 350 US) – Attach catch of the air filter box in area and push forward. Info An air filter box cover with openings for greater airflow and a more direct response is included.

  • Page 69: Installing The Air Filter

    SERVICE WORK ON THE CHASSIS 11 11.25 Installing the air filter Main work – Mount the clean air filter on the air filter support. – Grease the air filter in area Long-life grease ( p. 146) 102178-10 – Insert air filter and position retaining pin in bushing The air filter is correctly positioned.

  • Page 70: Removing The Silencer

    11 SERVICE WORK ON THE CHASSIS – Clean the intake flange and check it for damage and tight- ness. Finishing work – Install the air filter. p. 67) – Install the air filter box cover. ( p. 66) 11.27 Removing the silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven.

  • Page 71: Changing The Glass Fiber Yarn Filling Of The Main Silencer

    SERVICE WORK ON THE CHASSIS 11 – Attach spring Spring hook (50305017000C1) – Tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V01378-11 11.29 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven. –...

  • Page 72: Removing The Right Side Cover

    11 SERVICE WORK ON THE CHASSIS 11.30 Removing the right side cover Preparatory work – Remove the air filter box cover. ( p. 65) – Remove the seat. ( p. 64) Main work – Detach side cover in area , pull off sideways in area and take off toward the rear.

  • Page 73: Removing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 11 11.32 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 74 11 SERVICE WORK ON THE CHASSIS – Remove screws K01085-10 – Remove screw with the rubber bushing. K01086-10 (FX 350) – Unplug connector of the fuel pump. – Clean quick release coupling thoroughly with com- pressed air. Info Under no circumstances should dirt enter into the fuel line.

  • Page 75: Installing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 11 – Remove screw with the rubber bushing. V01354-10 – Pull both spoilers laterally off the radiator and lift off the fuel tank. K01087-10 11.33 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.
  • Page 76 11 SERVICE WORK ON THE CHASSIS – Position the fuel tank and fit the two spoilers laterally to the radiator. – Make sure that no cables or throttle cables are trapped or damaged. K01087-11 (FC 350 EU, FC 350 US) –...
  • Page 77 SERVICE WORK ON THE CHASSIS 11 (FX 350) – Attach the fuel tank breather hose to the fuel tank lid. – Mount and tighten screw with the rubber bushing. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V01354-11 – Mount and tighten screws Guideline Remaining screws,...

  • Page 78: Checking For Chain Dirt Accumulation

    11 SERVICE WORK ON THE CHASSIS 11.34 Checking for chain dirt accumulation – Check the chain for coarse dirt accumulation. » If the chain is very dirty: – Clean the chain. ( p. 76) 400678-01 11.35 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip.

  • Page 79: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 11 11.36 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 80: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    11 SERVICE WORK ON THE CHASSIS Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 55 … 58 mm (2.17 … 2.28 in) Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks...
  • Page 81 SERVICE WORK ON THE CHASSIS 11 – Pull on the top section of the chain with the specified weight Guideline Weight, chain wear mea- 10 … 15 kg (22 … 33 lb.) surement – Measure distance of 18 chain rollers in the lower chain section.
  • Page 82 11 SERVICE WORK ON THE CHASSIS – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.

  • Page 83: Checking The Frame

    If the link fork exhibits damage, cracking, or deformation: – Change the link fork. Info Always replace a damaged link fork. Repair of the link fork is not authorized by Husqvarna Motorcycles. 401520-01 11.41 Checking the throttle cable routing Preparatory work –...

  • Page 84: Checking The Rubber Grips

    11 SERVICE WORK ON THE CHASSIS Finishing work – Install the fuel tank. p. 73) – Install the right side cover. ( p. 70) – Mount the seat. ( p. 65) – Install the air filter box cover. ( p. 66) 11.42 Checking the rubber grips –...

  • Page 85: Checking/Correcting The Fluid Level Of The Hydraulic Clutch

    SERVICE WORK ON THE CHASSIS 11 11.44 Checking/correcting the fluid level of the hydraulic clutch Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. –...

  • Page 86: Changing The Hydraulic Clutch Fluid

    11 SERVICE WORK ON THE CHASSIS 11.45 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. – Do not allow brake fluid to come into contact with the skin, the eyes or clothing. –...
  • Page 87 SERVICE WORK ON THE CHASSIS 11 (FX 350) – Fill bleeding syringe with the appropriate hydraulic fluid. Syringe (50329050000) Brake fluid DOT 4 / DOT 5.1 ( p. 144) – On the clutch slave cylinder, remove the protection cap and mount bleeding syringe with an appropriate hose piece on bleeder screw A00993-10...

  • Page 88: 12 Brake System

    Do not make any adjustments while riding. 12.3 Checking the brake discs Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.)

  • Page 89: Checking The Front Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Preparatory work –...

  • Page 90: Adding Front Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 91: Checking The Front Brake Linings

    Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
  • Page 92 – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect.
  • Page 93 BRAKE SYSTEM 12 – Remove cotter pins , pull out pin , and remove the brake linings. – Clean the brake caliper and the brake caliper bracket. – Check that spring plate in the brake caliper and brake pad sliding plate in the brake caliper bracket are seated correctly.

  • Page 94: Checking The Free Travel Of Foot Brake Lever

    12 BRAKE SYSTEM 12.8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.

  • Page 95: Checking The Rear Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Preparatory work –...
  • Page 96 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 97: Checking The Brake Linings Of The Rear Brake

    Checking the brake linings of the rear brake Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
  • Page 98 12 BRAKE SYSTEM Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts. Brake fluid corrodes paint. Only use clean brake fluid from a sealed container.
  • Page 99 BRAKE SYSTEM 12 – Correct brake fluid level to marking Brake fluid DOT 4 / DOT 5.1 ( p. 144) – Mount and tighten screw cap with membrane and the O-ring. Info Use water to immediately clean up any brake fluid that has overflowed or spilled.

  • Page 100: 13 Wheels, Tires

    13 WHEELS, TIRES 13.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) Main work – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- tons.

  • Page 101: Installing The Front Wheel

    WHEELS, TIRES 13 13.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 102: Installing The Rear Wheel

    13 WHEELS, TIRES Main work – Manually press the brake caliper toward the brake disc to push back the brake piston. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- ton.
  • Page 103 WHEELS, TIRES 13 Main work – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 104: Checking The Tire Condition

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.

  • Page 105: Checking The Spoke Tension

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) –...

  • Page 106: 14 Electrical System

    14 ELECTRICAL SYSTEM 14.1 Removing the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms.

  • Page 107: Installing The 12 V Battery

    ELECTRICAL SYSTEM 14 14.2 Installing the 12 V battery Main work – Position the 12 V battery in the battery compartment with the terminals facing forward, and secure with holding bracket 12 V battery (HJTZ5S-FP-C) ( p. 138) – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft)
  • Page 108 14 ELECTRICAL SYSTEM Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Info Even when there is no load on the 12 V battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the 12 V battery.

  • Page 109: Changing Main Fuse

    ELECTRICAL SYSTEM 14 These battery chargers are only suitable for lithium iron phosphate batteries. Read the accompanying instructions for Husqvarna Motorcycles accessories. Info Never remove cover – Switch off the battery charger after charging and disconnect from the 12 V battery.

  • Page 110: Diagnostics Connector

    14 ELECTRICAL SYSTEM – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay. – Insert a new main fuse. Fuse (58011109110) ( p.

  • Page 111: Cooling System 15

    COOLING SYSTEM 15 15.1 Cooling system Water pump in the engine circulates the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 112: Checking The Coolant Level

    15 COOLING SYSTEM – Stand the motorcycle upright on a horizontal surface. – Remove the radiator cap. – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: –...

  • Page 113: Draining The Coolant

    COOLING SYSTEM 15 15.4 Draining the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.

  • Page 114: Changing The Coolant

    15 COOLING SYSTEM – Make sure that screw is tightened. – Position the motorcycle upright. – Pour coolant in up to measurement above the radiator fins. Guideline 10 mm (0.39 in) Dimension over the radi- ator fins Coolant 0.95 l (1 qt.) Coolant ( p.
  • Page 115 COOLING SYSTEM 15 – Mount and tighten screw with a new seal ring. Guideline Screw, water pump 10 Nm (7.4 lbf ft) cover – Pour coolant in up to level above the radiator fins. Guideline 10 mm (0.39 in) Distance above the radi- ator fins V01387-10...

  • Page 116: 16 Tuning The Engine

    16 TUNING THE ENGINE 16.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 3 …...
  • Page 117 TUNING THE ENGINE 16 Main work (FC 350 EU, FC 350 US) – Move the handlebar to the straight-ahead position. – Push back sleeve – Loosen nut – Turn adjusting screw in as far as possible. – Loosen nut – Push cold start button all the way to the stop.

  • Page 118: Adjusting The Characteristic Map Of The Throttle Response

    16 TUNING THE ENGINE 16.3 Adjusting the characteristic map of the throttle response Info On the throttle grip, the characteristic map of the throttle response is changed by changing the guide plate. A guide plate with a different characteristic map is supplied. Main work –...

  • Page 119: Changing The Mapping

    TUNING THE ENGINE 16 – Position half-shells , mount and tighten screws Guideline Screw, throttle grip 5 Nm (3.7 lbf ft) – Slide on sleeve and check the throttle grip for ease of movement. V01537-10 Finishing work – Check the play in the throttle cable. ( p.

  • Page 120: Teaching The Throttle Valve Position

    Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too low. – Set the idle speed to the specified value. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Run the engine until warm.

  • Page 121: Checking The Basic Position Of The Shift Lever

    TUNING THE ENGINE 16 16.7 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position. When the shift lever keeps touching the boot, the transmission will be subject to an excessive load. –...

  • Page 122: 17 Service Work On The Engine

    17 SERVICE WORK ON THE ENGINE 17.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 123 SERVICE WORK ON THE ENGINE 17 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventila- tion when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.

  • Page 124: Checking The Engine Oil Level

    17 SERVICE WORK ON THE ENGINE 17.2 Checking the engine oil level Info The engine oil level can be checked when the engine is cold or warm. Preparatory work – Stand the motorcycle upright on a horizontal surface. Condition The engine is cold. –...
  • Page 125 SERVICE WORK ON THE ENGINE 17 Main work – Position an appropriate container under the engine. – Remove oil drain plug with the magnet and seal ring. Info Do not remove screws V01393-10 – Remove screw plug with oil screen –...
  • Page 126 17 SERVICE WORK ON THE ENGINE – Pull oil filter out of the oil filter housing. Lock ring plier (51012011000) – Allow the engine oil to drain completely. – Thoroughly clean the parts and the sealing surfaces. V01398-10 – Lay the motorcycle on its side and fill the oil filter housing to about ⅓...

  • Page 127: Adding Engine Oil

    144) Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. 401955-10 Husqvarna Motorcycles recommends changing the engine oil. – Mount and tighten the filler plug together with the O-ring. Danger Danger of poisoning Exhaust gases are toxic and...

  • Page 128: 18 Cleaning, Care

    18 CLEANING, CARE 18.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
  • Page 129 CLEANING, CARE 18 – Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate. – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p.

  • Page 130: 19 Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 51) –...

  • Page 131: Preparing For Use After Storage

    STORAGE 19 Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Since the engine cannot warm up properly, the water vapor produced during combustion condenses and causes valves and the exhaust system to rust.

  • Page 132: 20 Troubleshooting

    – Check the electrical system. – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Engine does not speed up Malfunction in the electronic Read out the fault memory using the...
  • Page 133 – Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary.

  • Page 134: 21 Blink Code

    21 BLINK CODE Blink code for malfunc- tion indicator lamp 02a Malfunction indicator lamp flashes 2x per second Error level condition Teaching of throttle valve position required Blink code for malfunc- tion indicator lamp 02 Malfunction indicator lamp flashes 2x short Crankshaft speed sensor –...
  • Page 135 BLINK CODE 21 Blink code for malfunc- tion indicator lamp 33 Malfunction indicator lamp flashes 3x long, 3x short Injection valve cylinder 1 – circuit fault Error level condition Blink code for malfunc- tion indicator lamp 37 Malfunction indicator lamp flashes 3x long, 7x short Ignition coil –...

  • Page 136: 22 Technical Data

    22 TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 349.7 cm³ (21.34 cu in) Stroke 57.5 mm (2.264 in) Bore 88 mm (3.46 in) Compression ratio 14.2:1 Idle speed 2,250 … 2,350 rpm Control DOHC, four valves controlled via cam lever, drive via timing chain Valve diameter, intake 36.3 mm (1.429 in)

  • Page 137: Engine Tightening Torques

    TECHNICAL DATA 22 Starting aid Starter motor 22.2 Engine tightening torques Nozzle, crank chamber ventilation 2 Nm (1.5 lbf ft) ® Loctite 243™ Oil nozzle for clutch lubrication 2 Nm (1.5 lbf ft) ® Loctite 243™ Oil nozzle for conrod bearing 2 Nm (1.5 lbf ft) ®...
  • Page 138 22 TECHNICAL DATA Screw, shift drum locating 10 Nm (7.4 lbf ft) ® Loctite 243™ Screw, shift lever 14 Nm (10.3 lbf ft) ® Loctite 243™ Screw, starter motor 10 Nm (7.4 lbf ft) Screw, starter motor - intermedi- 10 Nm (7.4 lbf ft) ®...

  • Page 139: Capacities

    TECHNICAL DATA 22 Nut, inner clutch hub M18x1.5 100 Nm (73.8 lbf ft) ® Loctite 243™ Nut, primary gear wheel M18LHx1.5 120 Nm (88.5 lbf ft) ® Loctite 243™ Screw plug, oil screen M20x1.5 15 Nm (11.1 lbf ft) Plug, timing chain tensioner M24x1.5 40 Nm (29.5 lbf ft) Screw, alternator cover...

  • Page 140: Electrical System

    110/100 - 18 64M TT (FX 350) Dunlop GEOMAX AT81F Dunlop GEOMAX AT81 The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: www.husqvarna-motorcycles.com 22.7 Fork 22.7.1 FC 350 EU Fork article number 34.15.8U.07...
  • Page 141 TECHNICAL DATA 22 Standard 12 clicks Sport 7 clicks Air pressure 10.4 bar (151 psi) Fork length 940 mm (37.01 in) + 10 + 0.34 Oil capacity external mechanism ml (7.78 fl. oz.) Fork oil (SAE 4) (48601166S1) − 50 −...

  • Page 142: Shock Absorber

    22 TECHNICAL DATA Sport 13 clicks Air pressure 9.8 bar (142 psi) Fork length 950 mm (37.4 in) + 10 + 0.34 Oil capacity external mechanism ml (7.78 fl. oz.) Fork oil (SAE 4) (48601166S1) − 50 − 1.69 right p.
  • Page 143 TECHNICAL DATA 22 Lowspeed compression damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Highspeed compression damping Comfort 2.5 turns Standard 2 turns Sport 1.5 turns Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload 7 mm (0.28 in) Spring rate Weight of rider: 65 …...

  • Page 144: Chassis Tightening Torques

    22 TECHNICAL DATA Spring length 260 mm (10.24 in) Gas pressure 10 bar (145 psi) Static sag 35 mm (1.38 in) Riding sag 105 mm (4.13 in) Fitted length 477 mm (18.78 in) Shock absorber oil Shock absorber fluid (SAE 2.5) (50180751S1) ( p.
  • Page 145 TECHNICAL DATA 22 Screw, throttle grip 5 Nm (3.7 lbf ft) Fuel connection on fuel tank 15 Nm (11.1 lbf ft) Nut, foot brake lever stop 20 Nm (14.8 lbf ft) Nut, rear sprocket screw 35 Nm (25.8 lbf ft) ®...

  • Page 146: 23 Substances

    23 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 147 SUBSTANCES 23 Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 148) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties. Shock absorber fluid (SAE 2.5) (50180751S1) Standard/classification –...

  • Page 148: 24 Auxiliary Substances

    24 AUXILIARY SUBSTANCES Air filter cleaner Recommended supplier ® MOTOREX – Racing Bio Dirt Remover Chain cleaner Recommended supplier ® MOTOREX – Chain Clean Fuel additive Recommended supplier ® MOTOREX – Fuel Stabilizer High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier...
  • Page 149 AUXILIARY SUBSTANCES 24 Silicone spray Recommended supplier ® MOTOREX – Silicone Spray Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier ® MOTOREX – Quick Cleaner Special grease (00062010053) Recommended supplier ® Klüber Lubrication – KLÜBERFOOD NH1 34‑401 Universal oil spray Recommended supplier...

  • Page 150: 25 Standards

    25 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 151: Index Of Special Terms 26

    INDEX OF SPECIAL TERMS 26 Launch control Vehicles electronics functions for achieving the best possible acceleration from a standing position On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 152: 27 List Of Abbreviations

    27 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 153: List Of Symbols 28

    LIST OF SYMBOLS 28 28.1 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention. Active driving aids are also represented by yellow or orange symbols. Malfunction indicator lamp lights up/flashes orange – The OBD has detected an error in the vehicle electronics.

  • Page 154: Index

    INDEX INDEX cleaning ......76 Chain guide 12 V battery checking ......78 charging .
  • Page 155 INDEX Figures ......10 Idle speed Foot brake lever ..... . 21 adjusting .
  • Page 156 INDEX Protective clothing ..... 8 Spare parts ......10 Spoke tension checking .
  • Page 157 INDEX View of vehicle front left ......12 rear right ......13 Work rules .
  • Page 158 *3402534en* 3402534en 04/2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna-motorcycles.com Husqvarna Motorcycles GmbH...

This manual is also suitable for:

Fx 350 2022Fc 350 eu 2022Fc 350 us 2022F2201v1F2275v1F2201v6

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