Honda XL350R 1984 Shop Manual page 141

11. TRANSMISSION
SERVICE INFORMATION
TROUBLESHOOTING
TRANSMISSION DISASSEMBLY
TRANSMISSION ASSEMBLY
SERVICE INFORMATION
GENERA L
• The c rankcase must be separated to service the transmission.
SPECIFICATI ONS
ITEM
STANDARD
Gear 1.0. MB, Ct, C4 22.020-22.041
mm
(0.8669-0.8678
in)
MS, C2, C3 24.020- 24.041 mm 10.9457-0.9465 in)
Bushing 1.0. (C l )
17 .014- 17 .020
mm
(0.6698-0.6701
in)
Bushing 0.0. MS, C3 23.984- 24 .005 mm (0.9443-0.9451 in)
Cl 21.984 22 .005
mm
(0.8655 0.B663
in)
Mainshaft 0.0.
(MS)
21.959-21.980
mm
(0.8645- 0.8654
in)
Countershaft 0.0.
C2 23.959-23.980
mrn
(0.9433- 0 .9441
in)
C4
21.959- 21.980
mm
(0.8645-0.8654
in)
Cl 16.966- 16.984 mm 10.6680-0.6687 in)
Shaft-to-gear clearance (M6, C2)
0.040-0.082 mm (0.0016-0.0032 in)
Gear·to·bushing clearance (M5, Ct, C3)
0.015-0.057 mm (0.0006- 0.0022 in)
Bushing-to·shaft clearance (C l) 0.020- 0.054 mm 10.0008-0.0021 in)
Shift fork 1.0. 13.000-13.021 mm (0.5 11 8-0.5 126 in)
Shift fork shaft 0.0. 12.966-12.983mm (0.5105- 0.5111 in)
Fork claw thickness 4.930- 5.000 mm 10.1941 - 0.1969 in)
Shift drum 0.0. Left 11.966- 11.984 mm (0.4711 - 0.4718 in)
Right 19.959-19.980 mm (0.7858-0.7866 in)
11 -1
11-2
11-3
11 -9
Unit' mm (in)
SERV ICE LI M IT
22.10
mm
(0.870
in)
24. 10 mm (0.949 in)
17.08
mm
(0.672
in)
23.93
mm
(0.942
in)
21.93 mm (0.863 in)
21.91
mm
(0.863
in)
23.91
mm
(0.941
in)
21.91
mm
(0.863
in)
16.93 mm (0.667 in)
0.15 mm 10.006 in)
0.10 mm 10.004 i n)
0.10 mm (0.004 i n)
13.05 mm (0.5 14 in)
12.90 mm (0.508 in)
4.50 mm (0.177 in)
11.91 mm (0.469 in)
19.90 mm (0.783 in)
11-1
III