Honda XL350R 1984 Shop Manual page 119

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Initall the thrust washer, circlip. cam spring and
kick
shaft
cam. Align the cam and shaft index
marks,
Install
the thrust washer.
Install
the clutch (Page
8·8).
GEAR SHIFT DRUM STOPPER
REMOVA
L
Remove the
clutch
and kick starter.
Remove the oil pipe.
Remove the stopper
arm
and return spring.
Remove the
stopper
plate and dowel pin.
Inspect
the parts for wear or
damage.
ASSEMBLY
Install
the dowel
pin
and gearshih
stopper
plate on
the shift drum.
Tighten the stopper
plate
bolt.
TORQUE
: 10-
14
N·m
0 .0-1.4
kg-m,
1-
10 ft-Ibl
Install
the
stopper arm on
the crankcase.
Tighten
the stopper arm bolt.
TORQUE
:
10-
14
N·m
{1.I)-1.4
kg.m, 7-10
ft
·lbl
NOTE
Check that the shift
drum
operates smoothlv.
Set the gearshift stopper plate aligning t
he
hole on the gearshift stopper arm with dowel
pin on the shift drum as shown.
CLUTCH /OIL
PUMP
/K
ICK
STARTER
CAM
I
NDEX
MARK
WASHER
DOWEL
PIN
GEARSH
I
FT STOPPER
PLATE
8-17

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Xl350r 1985

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