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CLUTCH/OIL
PUMP/
KICK STARTER
Measure the countershaft 0.0. at the idle gear slid-
ing
area.
SE
RVICE LIMIT
:
13.96
mm
(0.550
in)
KICK STARTER
ASSEMBLY
Install the
kick
starter gear, thrust washers and
cir·
clips on the
starter
shaft.
Install the ratchet on the starter
shaft.
NOTE
Align
the punch mark
on the ratchet with the
punch mark
on
the
kick starter
shaft.
In5tall the ratche
t
spring and spring
seat.
Insert
the
tip
of the return spring into
the hole
in
the shaft. Then slip the collar
over
the
shaft
and
under the spring, aligni ng the collar groove with
the
spring end
.
Press
firm ly on the collar
to
snap the
collar groove over the spring end.
Hook the
kick starter
return
spring on the crank-
"'".
Temporari ly
install
the kick starter
pedal
o
n
the
kick shaft
and
rotate the shaft counterclockwise
until the ratchet stub is
clear
of
the ratchet
guide.
At this position, push
t
he kick starter assembly in to
the
crankcase then return
the
pedal clockwise.
8-16
RATCHET
PUNCH MARK
STUB
RETURN
NG
OF THE
COLLAR
SHAFT
SPRING
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