Honda XL350R 1984 Shop Manual page 129

10.
CRANKSHAFT/
BALANCER
SERVICE INFORMATION
TROUBLESHOOTING
CRANKCASE SEPARATION
CRANKSHAFT/ BALANCER REMOVAL
CRANKSHAFT/ BALANCER INSTALLATION
CRANKCASE ASSEMBLY
SERVICE INFORMATION
GENERA L
10- 1
10- 2
10- 3
10- 4
10- 8
10- 9
• The crankcase must be separated to repair the crankshaft, connecting rod, kick starter, shift spindle, transmission and bat-
ancer.
• Re move the foHow ing parts before separating the crankcase.
ENG INE REMOVAL ..................... Section 5
CY LI NDER HEAD . ....... _ ............. Section 6
CY LI NDER/PISTON . . . _ . _ ......•... _ .... Section 7
CLUTC H/O IL PUMP/K ICK STARTER ......... Section 8
ALT ERNATOR ... _ . . .... '. . . . • . . . . . Section 9
• To service the crankshaft and balancer, it is necessary to separate the crankcase.
• After installing the balancer, check balancer timing.
• Replace the left crankshaft bearing when removing the crankshaft.
SPECIFICATI ONS
ITEM
Crankshaft Connecting rod big end
side clearance
Connecting rod big end
radial clearance
Connecting rod small end
1. 0.
Crankshaft runout
Crankshaft bearing plav
8alancer shaft journal
0.0.
TORQUE VALUE S
Righ t crankcase bolt
Left crankcase bolt
Cam chain tensioner bolt
Drive 5Procket bolt
TOO LS
Special
Radial
A1t.
ial
Right
Left
STANDARD
0.050- 0.65 mm (0.0020-0.026 in)
0.006-0.018 mm (0.0002-0.0007 in)
19.020- 19.041 mm (0.7488-0.7 496 in)
14.972-14.990 mm (0.5894- 0.5902 in)
11.983-11 .994 mm (0.4718-0.4722 in)
8- 12 N·m (0.8-1.2 kg·m, 6--9 tt-Ib)
8- 12 N·m (0.8- 1.2 kg-m, 6--9 fl-Ib)
10- 14 N·m (1 .0- 1.4 kg-m. 7- 10 ft-Ib)
8- 12 N -m (0.8- 1.2 kg-m. 6--9 ft-Ib)
SERV ICE LI MIT
0.80 mm (0.0 31 in)
0.05 mm (0.002 in)
19.07 mm (0.751 in)
0. 10 mm
10.004
in)
0.1 0 mm (0.004 in)
0.05 mm (0.002 in)
14.95 mm (0.589 in)
11.95 m m (0.471 in)
-f
AssemblV col lar 07931- KFOO1 00
07931-KFOOOOO Threaded adaptor 0793 1- K FOO200
Shaft puller 0793 1-ME40000
Crankcase assembly tool kit
10-1