Toro Greensmaster Flex 1018 Service Manual page 89

Assembling the Transmission Gear Box Assembly (continued)
Installing the Transmission Gear Box Assembly
Greensmaster ® Flex 1018/1021
20247SL Rev A
Note: Ensure that the dowel pins is recessed outboard to 4.5 mm (0.18 in)
from the edge of the transmission housing; refer to
46. Install the new transmission gasket (item 22 in
cover assembly (23) onto the transmission housing (26) by aligning the holes.
Secure the transmission cover assembly with 12 bolts (24) and torque tighten
to 1.7 to 4.5 N∙m (15 to 40 in-lb). Use an alternation pattern and torque
tighten the bolts to 9.6 to 10.7 N∙m (85 to 95 in-lb).
Note: Transmission gear box assembly (26) must be leak free. Apply a
pressure of 2.5 PSI for 30 seconds without dropping more than 1 PSI.
47. Fill the transmission gear box assembly (26) with 1.35 lbs (24 oz) of Mobil
SHC 007 grease.
48. Apply a coat of grease to the O-rings and insert onto the hollow hex plugs.
Install the 2 hollow hex plugs (item 27 in
gear box assembly (26).
49. Torque tighten the hollow hex plugs from 12.4 to 14.7 N·m (110 to 130 in-lb).
1. Install the clutch bearing onto the transmission gear box assembly; refer to
Installing the Clutch Bearing (page
2. Position the transmission gear box assembly (10) onto the bell housing
and secure with 3 bolts. Keep the engine bolts loose, slide the engine
transmission assembly laterally until the transmission contacts the mounting
surface on the engine base. Tighten the engine bolts and secure the
transmission with 2 flange bolts.
3. Install and adjust the slider adapter (7) until the neutral position is achieved
and lock the position with jam nut (8) onto the transmission gear box
assembly (10).
4. Slide the external clutch hub onto the slider clutch disc and secure with the
clutch hub clamp, 2 bolts and 2 locknuts; refer to
(page 5–22).
5. Slide and install the fork shaft into the bell housing; refer to
Clutch Bearing (page
6. Install the clutch cover onto the bell housing and secure with 2 bolts.
7. Install the splined couplers (item 2 in
secure with truss screws (1), washers (3) and nuts (4). Torque tighten the
truss screws to 10 to 12.4 N∙m (90 to 110 in-lb).
8. Slide the hex tube (16) onto the reel drive box assembly and lock with collar
lock (15).
9. Check and adjust the alignment of transmission drive shaft and reel drive
shaft; refer to Installing the Engine Base (page
10. If removed, install the reel cable; refer to
7–13).
11. Install the brake cable; refer to
12. Install the clutch cable; refer to
13. Attach the spark plug wire to the spark plug.
Figure
5–22).
5–22). Secure the fork shaft with a retaining ring.
Figure
Installing the Reel Cable (page
Installing the Brake Cable (page
Installing the Clutch Cable (page
Page 5–35 Traction and Reel Drive Systems: Service and Repairs
Figure 38.
Figure 33) and transmission
33) into the transmission
Installing the Clutch Bearing
Installing the
32) to the drive shaft (5) and
4–15).
7–8).
7–10).