Toro Greensmaster Flex 1800 Operator's Manual
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- Service manual (198 pages) ,
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- Instructions manual (16 pages)
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Summary of Contents for Toro Greensmaster Flex 1800
- Page 1 Form No. 3385-895 Rev A Greensmaster ® Flex ™ 1800 and 2100 Traction Unit Model No. 04040—Serial No. 314004001 and Up Model No. 04041—Serial No. 314004001 and Up g018274 *3385-895* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Serial No. the muffler assembly. Genuine Toro spark arresters are approved by the USDA This manual identifies potential hazards and has safety Forestry Service. messages identified by the safety alert symbol (Figure 2),... -
Page 3: Table Of Contents
Contents Storage ................34 Introduction ..............2 Safety ................4 Safe Operating Practices........... 4 Toro Mower Safety ..........5 Sound Power Level ..........6 Sound Pressure Level..........6 Vibration Level ............6 Safety and Instructional Decals ......... 6 Setup ................9 1 Installing the Cutting Unit to the Traction Unit ..............10... -
Page 4: Safety
• Mow only in daylight or in good artificial light. kit. See your Authorized Toro Dealer. • Before attempting to start the engine, disengage all blade Training attachment clutches, shift into neutral, and engage the parking brake. -
Page 5: Toro Mower Safety
• Use care when loading or unloading the machine into The following list contains safety information specific to Toro a trailer or truck products or other safety information that you must know that is not included in the CEN, ISO, or ANSI standard. -
Page 6: Sound Power Level
Keep everyone away. This unit has a sound pressure level at the operator’s ear • To ensure safety and accuracy, have an Authorized Toro of 87 dBA, which includes an Uncertainty Value (K) of Distributor check the maximum engine speed with a 1 dBA. - Page 7 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors. the instruction before 115-7051 servicing or performing maintenance. 1. Fast 3. Slow 2. Explosion hazard—stop 5. Hot surface/burn 2. Continuous variable the engine and keep away hazard—do not touch setting from open flames when...
- Page 8 115-7274 1. Lights (optional) 3. Engine—start 2. Hour meter 4. Engine—stop...
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Bolt, 3/8 x 3/4 inch Install the cutting unit to the traction unit Handle retainer Install the handle retainers Hair pin cotter Transport wheels (Optional Transport Install the transport wheels. -
Page 10: Installing The Cutting Unit To The Traction Unit
Note: Determine the left and right sides of the machine from the normal operating position. Installing the Cutting Unit to the Traction Unit Parts needed for this procedure: Figure 4 Bolt, 3/8 x 3/4 inch 1. Transmission coupling Procedure 4. Maneuver the traction unit frame (Figure 5) forward until it engages the cutting unit pivot arms. -
Page 11: Installing The Handle Retainers
Installing the Handle Retainers Installing the Transport Wheels Parts needed for this procedure: Parts needed for this procedure: Handle retainer Transport wheels (Optional Transport Wheel Kit, Hair pin cotter Model 04123) Procedure Procedure 1. While supporting the handle, remove the cable ties 1. -
Page 12: Checking The Engine Oil Level
3. Rotate the wheel back and forth until it slides 2. Guide the basket lip between the cutting unit side completely onto the axle and the locking clip is secured plates and over the front roller (Figure 9). in the groove on the axle shaft. 3. -
Page 13: Product Overview
Throttle Control Product Overview The throttle control (Figure 12 and Figure 13) is located on the right rear side of the control panel. Rotate the throttle to regulate the engine speed. The lever connects to and operates the throttle linkage to the carburetor. The engine speed can be varied from 1565 ±100 rpm to 3265 ±75 rpm. -
Page 14: Choke Lever
Figure 15 1. Parking brake latch 2. Service brake Parking Brake Latch Figure 14 The parking brake latch (Figure 15) is used in conjunction with the service brake. With the service brake engaged, rotate 1. Neutral 3. Traction drive-engaged the parking brake latch toward the brake handle and release (transport) the service brake onto the latch to hold the service brake in 2. -
Page 15: Recoil Starter
Recoil Starter Pull the recoil starter handle (Figure 18) to start the engine. g018267 Figure 16 1. Choke lever in choke position g018268 Figure 18 1. Recoil starter Fuel Shut-off Valve The fuel shut-off valve (Figure 17) is located on the engine. The valve has two positions: Closed and Open. - Page 16 G018142 Figure 21 1. Kickstand—storage 3. Kickstand—service position position 2. Locking pin g018793 Figure 19 1. Lower center machine 2. Kickstand loop handle Figure 20 1. Kickstand 2. Kickstand loop • To prevent the unit from tipping backwards when removing the reel, lower the kickstand and push in the locking pin to lock it in the service position (Figure 21).
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Page 17: Specifications
Do not store fuel either in the fuel tank or fuel containers its capabilities. Contact your Authorized Service Dealer or over the winter unless a fuel stabilizer is used. Distributor or go to www.Toro.com for a list of all approved • Do not add oil to gasoline. -
Page 18: Adjusting The Handle Height
DANGER WARNING In certain conditions, gasoline is extremely Gasoline is harmful or fatal if swallowed. Long-term flammable and highly explosive. A fire or explosion exposure to vapors can cause serious injury and from gasoline can burn you and others and can illness. -
Page 19: Adjusting The Handle Angle
Starting and Stopping the Engine Note: For illustrations and descriptions of the controls referenced in this section, refer to the Controls section in Operation. Starting the Engine Note: Make sure the spark plug wire is installed on the spark plug. 1. -
Page 20: Preparing To Mow
4. Ensure the traction and reel drive controls are in Disengage position and start engine. 5. Set the throttle control to Slow, tip the front of the machine up, gradually engage the traction drive and slowly increase the engine speed. 6. -
Page 21: Checking The Operation Of The Interlock Switches
Checking the Operation of the Interlock Switches Service Interval: Before each use or daily CAUTION If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine. -
Page 22: Releasing The Transmission
Releasing the Transmission 5. With the OPC depressed and the shift lever moved to the left, engage the traction and reel drive, release the If the machine becomes disabled, you can disengage the OPC (Figure 27). The traction lever should disengage. drum from the transmission to allow the machine to be If the traction lever does not disengage, the interlock maneuvered. -
Page 23: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2100 Mowers) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, Standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1800 Mowers) 110-2282-01 Non-Aggressive... - Page 24 121-4681 Narrow Wiehle—Long 6.4 cm (2.5 inches)/Aluminum More edge support; 1.7 inches (4.3 cm) longer 120-9605 Rear Roller 5.1 cm (2.0 inches)/Aluminum Standard rear...
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Page 25: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: When using the unit in conjunction with The stop on the Rail Ramp Kit requires a broom handle the Trans Pro 80, always use the stops on the trailer or similar item to be inserted through the holes behind when servicing the machine. -
Page 26: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Check the fuel level. -
Page 27: Engine Maintenance
Engine Maintenance Servicing the Engine Oil The crankcase must be filled with approximately 20 fluid ounces (0.6 l) of the proper viscosity oil before staring. The engine uses any high-quality oil having the American Petroleum Institute - APl - “service classification" SE or higher. -
Page 28: Servicing The Air Cleaner
6. Dispose of the used oil properly. Recycle as per local codes. Servicing the Air Cleaner Service Interval: Every 50 hours 1. Make sure the wire is off the spark plug. 2. Remove the wing nut securing the air cleaner cover to the air cleaner and remove the cover. -
Page 29: Servicing The Spark Plug
Servicing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR 6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inch). Cleaning the Fuel Cup and 1. Pull the molded wire off the spark plug (Figure 34). Screen Service Interval: After the first 20 hours Every 100 hours/Monthly (whichever comes first) -
Page 30: Replacing The Fuel Line
Electrical System 6. Install the fuel tank cap to the fuel tank. Maintenance Replacing the Fuel Line Service Interval: Every 1,000 hours Servicing the Traction Replace the fuel line after every 1000 hours. If fuel leaks from Interlock Switch the line, replace it immediately. Use the following procedure if the switch needs adjustment or replacement. -
Page 31: Servicing The Brake Interlock Switch
Servicing the Brake Interlock Brake Maintenance Switch Adjusting the Service/Parking 1. Make sure the engine is off. Brake 2. Remove the control panel. 3. Engage the service brake lever and engage the parking If the service/parking brake slips when operated, an brake latch. -
Page 32: Belt Maintenance
Belt Maintenance D. Make sure the compression spring is applying the proper tension on the belt. E. Tighten the bearing housing mounting nut. Inspecting the Reel Drive Belt F. Install the belt cover. Service Interval: Every 1,000 hours Transmission Cover Access Make sure the reel drive belt is properly tensioned to assure proper operation of the machine and unnecessary wear. -
Page 33: Controls System Maintenance
Controls System Maintenance Adjusting the Traction Control If the traction control does not engage or it slips during operation, an adjustment is required. 1. Move the traction control to the Disengaged position. 2. Check to see if there is any slack in the traction control cable at the extension spring (Figure 45). -
Page 34: Adjusting The Reel Control
Adjusting the Reel Control Storage If reel control does not properly engage, an adjustment is 1. Remove any grass clippings, dirt, and grime from the required. external parts of the entire machine, especially the 1. Make sure the reel control is disengaged. engine. - Page 35 Notes:...
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Page 36: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.