Yamaha XZ550RJ 1982 Service Manual page 93

Tightening torque:
10 Nm (1.0 m-kg, 7.2ft-lb)
11. Connect the rear exhaust pipe to the muf-
fler, and install the muffler to the muffler
brackets. The passenger footrest bolt se-
cures both the footrest and the muffler to
the muffler bracket. Install the passenger
footpegs, and torque the bolt to specifica-
tion.
Tightening torque:
42 Nm (4.2 m-kg, 31 ft-lb)
12. Install the exhaust pipes on the front cylin-
der. Use a new gaskets, and finger-tighten
the exhaust pipe flange bolts.
13. Tighten the muffler clamps, and torque the
exhaust pipe flange bolts.
Tightening torque:
Flange bolt:
10 Nm (1.0 m-kg, 7.2ft-lb)
Muffler clamp bolt:
20 Nm (2.0 m-kg, 14 ft-lb)
14. Install the radiator onto the frame. Connect
the inlet pipe and return pipe first, then
tighten the radiator securing bolts.
Tightening torque:
7Nm (0.7 m-kg, 5.1 ft-lb)
NOTE:
Route the clutch cable behind the radiator on the
left-side.
Radiator holding bolt
15. Route the wires listed below through the
wire clip, and secure the clip to the crank-
case as shown in the photograph. Connect
the wires.
Pickup coil leads, AC magneto leads,
and sidestand-switch lead
16. Clamp the lead wires so that they do not
contact the rear cylinder exhaust pipe.
17. Install the T.C.I, unit bracket and reservoir
tank onto the frame, and tighten the secur-
ing screw.
18. Connect the
pipes, and all leads.
19. Install the air filter assembly and tighten the
air filter assembly holding screws. Install
the air filter assembly holding band.
20. Connect the crankcase ventilation pipe to
each cylinder head.
21. Adjust the clutch cable. See page 2-12. In-
stall the fuel tank.
vacuum lines to the fuel cock first. Then
tighten the fuel tank holding bolt to specifi-
cation.
Tightening torque:
15Nm(1.5m-kg, 11 ft-lb)
control cables, breather
Connect the fuel and
93