Engine; Removing The Engine - KTM 400 EXC AUS 2011 Repair Manual

301ENGINE
RemDYinlllle enline
101
- Drain the coolant.
(or
p. 179)
- Remove the carburetor.
(or
p. 163)
- Remove the engine sprocket.
(or
p. 177)
- Raise the motorcycle with the
lift
stand.
(or
p. 10)
- Disconnect the negative cable from the battery.
- Remove screws
e.
Remove the foot brake cylinder and allow it to hang tension-free
to the side.
• Info
I
The brake line connection does not need to be disconnected.
Do not kink the brake line. Do not damage the bellows on the foot brake
cylinder.
- Detach spri ng • and take if off.
- Prop up the rear wheel. Remove screw
e.
- Remove nut
e.
- Remove the swingarm pivot. Remove the swingarm, shock absorber and rear wheel
together.
• Info
I
You should have an assistant for this step.
Make sure that the engine is sufficiently secured against falling over.
- Remove the main silencer.
(or
p. 62)
- Remove screw •.
- Remove springs
e
and take off the manifold.
- Release hose clips
e.
Take off the radiator hoses together.
- Loosen hose clips
e.
Remove the radiator hoses together along with the thermo-
stat.
- Pull engine vent hose
e
from the valve cover and engine case.
- Pull of the spark plug connector.
301ENGINE
RemDYinlllle enline
101
- Drain the coolant.
(or
p. 179)
- Remove the carburetor.
(or
p. 163)
- Remove the engine sprocket.
(or
p. 177)
- Raise the motorcycle with the
lift
stand.
(or
p. 10)
- Disconnect the negative cable from the battery.
- Remove screws
e.
Remove the foot brake cylinder and allow it to hang tension-free
to the side.
• Info
I
The brake line connection does not need to be disconnected.
Do not kink the brake line. Do not damage the bellows on the foot brake
cylinder.
- Detach spri ng • and take if off.
- Prop up the rear wheel. Remove screw
e.
- Remove nut
e.
- Remove the swingarm pivot. Remove the swingarm, shock absorber and rear wheel
together.
• Info
I
You should have an assistant for this step.
Make sure that the engine is sufficiently secured against falling over.
- Remove the main silencer.
(or
p. 62)
- Remove screw •.
- Remove springs
e
and take off the manifold.
- Release hose clips
e.
Take off the radiator hoses together.
- Loosen hose clips
e.
Remove the radiator hoses together along with the thermo-
stat.
- Pull engine vent hose
e
from the valve cover and engine case.
- Pull of the spark plug connector.