Technical Data - Chassis Tightening Torques - KTM 400 EXC AUS 2011 Repair Manual

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TECHNICAL DATA - CHASSIS TIGHTENING TORQUES
2Q7
Spoke nipple, front wheel
M4.5
5 ... 6 Nm (3.7 ...
4.4
Ibf
It)
-
Screw, spoiler on fuel tank (All USA
M5x12
1.5 Nm (1.11 Ibf
It)
-
models)
Spoke nipple, rear wheel
M5
5 ... 6 Nm (3.7 ... 4.4 Ibf
It)
-
Remaining nuts, chassis
M6
15 Nm (11.1 Ibf
It)
-
Remaining screws, chassis
M6
10 Nm (7.4 Ibf
It)
-
Screw, ball joint of push rod on foot
M6
10 Nm (7.4 Ibf
It)
-
brake cylinder
Screw, chain sliding guard
M6
6 Nm (4.4 Ibf
It)
Lactite e 243™
Screw, front brake disc
M6
14 Nm (10.3 Ibf
It)
Lactite e 243™
Screw, rear brake disc
M6
14 Nm (10.3 Ibf
It)
Lactite-
243™
Screw, shock absorber adjusting ring
M6
5 Nm (3.7 Ibf
It)
-
Nut, foot brake lever stop
M8
20 Nm (14.8 Ibf
It)
-
N ut, rear sprocket screw
M8
35 Nm (25.8 Ibf
It)
LoClile'" 2701
Nut, rim lock
M8
10 Nm (7.4 Ibf
It)
-
Remaining nuts, chassis
M8
30 Nm (22.1Ibf
It)
-
Remaining screws, chassis
M8
25 Nm (18.4 Ibf
It)
-
Screw, bottom triple clamp (EXC USA,
M8
12 Nm (8.9 Ibf
It)
-
all SIX DAYS models)
Screw, bottom triple clamp
M8
15 Nm (11.1 Ibf
It)
-
(EXC EUiAUS)
Screw, chain sliding piece
M8
15 Nm (11.1 Ibf
It)
-
Screw, engine brace
M8
33 N m (24.3 I bf
It)
-
Screw, fork stub
M8
15 Nm (11.1 Ibf
It)
-
Screw, front brake caliper
M8
25 Nm (18.4 Ibf
It)
Loclile'" 243™
Screw, handlebar clamp
M8
20 Nm (14.8 Ibf
It)
-
Screw, side stand fixing
M8
40 Nm (29.5 Ibf
It)
Laclile'" 2701
Screw,subframe
M8
35 Nm (25.8 Ibf
It)
Laclile'" 2701
Screw, top steering stem (EXC USA, all
M8
17 Nm (12.5 Ibf
It)
Lactite. 243™
SIX DAYS models)
Screw, top steering stem
M8
20 Nm (14.8 Ibf
It)
-
(EXC EU/AUS)
Screw, top triple clamp (EXC USA, all
M8
17 Nm (12.5 Ibf
It)
-
SIX DAYS models)
Screw, top triple clamp (EXC EUiAUS)
M8
20 Nm (14.8 Ibf
It)
-
Engine attachment bolt
MlO
60 Nm (44.3 Ibf
It)
-
Remaining nuts, chassis
MlO
50 Nm (36.9 Ibf
It)
-
Remaining screws, chassis
MlO
45 Nm (33.2 Ibf
It)
-
Screw, handlebar support
MlO
40 Nm (29.5 Ibf
It)
LoClile'" 243™
Screw, bottom shock absorber
M12
80 Nm (59 Ibfft)
LoClile'" 2701
Screw, top shock absorber
M12
80 Nm (59 Ibfft)
LoClile'" 2701
Nut, seat fixi ng
M12xl
20 Nm (14.8 Ibf
It)
-
Nut, swingarm pivot
M16x1.5
100 Nm (73.8 Ibf
It)
-
Nut, rear wheel spindle
M20x1.5
80 Nm (59 Ibfft)
-
Screw, bottom steering head
M20x1.5
60 Nm (44.3 Ibf
It)
Lactite-
243™
(XC-W SIX DAYS)
Screw, top steering head
M20x1.5
10 Nm (7.4 Ibf
It)
-
Screw-in nozzles, cooling system
M20x1.5
12 Nm (8.9 Ibf
It)
LaClile'" 243™
Screw, front wheel spindle
M24x1.5
45 Nm (33.2 Ibf
It)
-
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES
2Q7
Spoke nipple, front wheel
M4.5
5 ... 6 Nm (3.7 ...
4.4
Ibf
It)
-
Screw, spoiler on fuel tank (All USA
M5x12
1.5 Nm (1.11 Ibf
It)
-
models)
Spoke nipple, rear wheel
M5
5 ... 6 Nm (3.7 ... 4.4 Ibf
It)
-
Remaining nuts, chassis
M6
15 Nm (11.1 Ibf
It)
-
Remaining screws, chassis
M6
10 Nm (7.4 Ibf
It)
-
Screw, ball joint of push rod on foot
M6
10 Nm (7.4 Ibf
It)
-
brake cylinder
Screw, chain sliding guard
M6
6 Nm (4.4 Ibf
It)
Lactite e 243™
Screw, front brake disc
M6
14 Nm (10.3 Ibf
It)
Lactite e 243™
Screw, rear brake disc
M6
14 Nm (10.3 Ibf
It)
Lactite-
243™
Screw, shock absorber adjusting ring
M6
5 Nm (3.7 Ibf
It)
-
Nut, foot brake lever stop
M8
20 Nm (14.8 Ibf
It)
-
N ut, rear sprocket screw
M8
35 Nm (25.8 Ibf
It)
LoClile'" 2701
Nut, rim lock
M8
10 Nm (7.4 Ibf
It)
-
Remaining nuts, chassis
M8
30 Nm (22.1Ibf
It)
-
Remaining screws, chassis
M8
25 Nm (18.4 Ibf
It)
-
Screw, bottom triple clamp (EXC USA,
M8
12 Nm (8.9 Ibf
It)
-
all SIX DAYS models)
Screw, bottom triple clamp
M8
15 Nm (11.1 Ibf
It)
-
(EXC EUiAUS)
Screw, chain sliding piece
M8
15 Nm (11.1 Ibf
It)
-
Screw, engine brace
M8
33 N m (24.3 I bf
It)
-
Screw, fork stub
M8
15 Nm (11.1 Ibf
It)
-
Screw, front brake caliper
M8
25 Nm (18.4 Ibf
It)
Loclile'" 243™
Screw, handlebar clamp
M8
20 Nm (14.8 Ibf
It)
-
Screw, side stand fixing
M8
40 Nm (29.5 Ibf
It)
Laclile'" 2701
Screw,subframe
M8
35 Nm (25.8 Ibf
It)
Laclile'" 2701
Screw, top steering stem (EXC USA, all
M8
17 Nm (12.5 Ibf
It)
Lactite. 243™
SIX DAYS models)
Screw, top steering stem
M8
20 Nm (14.8 Ibf
It)
-
(EXC EU/AUS)
Screw, top triple clamp (EXC USA, all
M8
17 Nm (12.5 Ibf
It)
-
SIX DAYS models)
Screw, top triple clamp (EXC EUiAUS)
M8
20 Nm (14.8 Ibf
It)
-
Engine attachment bolt
MlO
60 Nm (44.3 Ibf
It)
-
Remaining nuts, chassis
MlO
50 Nm (36.9 Ibf
It)
-
Remaining screws, chassis
MlO
45 Nm (33.2 Ibf
It)
-
Screw, handlebar support
MlO
40 Nm (29.5 Ibf
It)
LoClile'" 243™
Screw, bottom shock absorber
M12
80 Nm (59 Ibfft)
LoClile'" 2701
Screw, top shock absorber
M12
80 Nm (59 Ibfft)
LoClile'" 2701
Nut, seat fixi ng
M12xl
20 Nm (14.8 Ibf
It)
-
Nut, swingarm pivot
M16x1.5
100 Nm (73.8 Ibf
It)
-
Nut, rear wheel spindle
M20x1.5
80 Nm (59 Ibfft)
-
Screw, bottom steering head
M20x1.5
60 Nm (44.3 Ibf
It)
Lactite-
243™
(XC-W SIX DAYS)
Screw, top steering head
M20x1.5
10 Nm (7.4 Ibf
It)
-
Screw-in nozzles, cooling system
M20x1.5
12 Nm (8.9 Ibf
It)
LaClile'" 243™
Screw, front wheel spindle
M24x1.5
45 Nm (33.2 Ibf
It)
-

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