KTM 400 EXC AUS 2011 Repair Manual page 26

Ol/FORK, TRIPLE CLAMP
26
- Position the support ring.
- Hold the seal ring with the shorter shoulder of the special tool.
I
Assembly tool (Tl402S) (-- p. 265)
- Press the outer tube all the way in.
- Mou nt lock ri ng •.
• Info
I
The lock ring must audibly lock into place.
- Install dust boot •.
- Mou nt fork protector ri ng •.
- Mount adjustment tube. of the rebound damping in the cartridge.
, / The adjustment tube extends 5 mm (0.197 in) out from the cartridge and can
be pressed inward against the spring force.
X
The adjustment tube extends more than 7 mm (0.276 in) out from the car-
tridge and cannot be pressed inward against the spring force.
- Screw on water excluder. to the stop.
• Info
I
The water excluder must be screwed on tightly against the stop. Do not use
a tool.
- Mount the special tool on the cartridge.
I
Gripping tool (Tl4026S1) (-- p. 265)
• Info
I
The special tool must be used in order that the adjustment tube is not
raised. Otherwise, oil will reach the piston rod.
- Push the cartridge into the inner tube.
- Mount and tighten compression damping fitting •.
Guideline
Compression damping fitting M29x1
• Info
35 Nm
(25.8 Ibf
tt)
I
If the cartridge turns as well, press the piston rod slightly to the side.
Ol/FORK, TRIPLE CLAMP
26
- Position the support ring.
- Hold the seal ring with the shorter shoulder of the special tool.
I
Assembly tool (Tl402S) (-- p. 265)
- Press the outer tube all the way in.
- Mou nt lock ri ng •.
• Info
I
The lock ring must audibly lock into place.
- Install dust boot •.
- Mou nt fork protector ri ng •.
- Mount adjustment tube. of the rebound damping in the cartridge.
, / The adjustment tube extends 5 mm (0.197 in) out from the cartridge and can
be pressed inward against the spring force.
X
The adjustment tube extends more than 7 mm (0.276 in) out from the car-
tridge and cannot be pressed inward against the spring force.
- Screw on water excluder. to the stop.
• Info
I
The water excluder must be screwed on tightly against the stop. Do not use
a tool.
- Mount the special tool on the cartridge.
I
Gripping tool (Tl4026S1) (-- p. 265)
• Info
I
The special tool must be used in order that the adjustment tube is not
raised. Otherwise, oil will reach the piston rod.
- Push the cartridge into the inner tube.
- Mount and tighten compression damping fitting •.
Guideline
Compression damping fitting M29x1
• Info
35 Nm
(25.8 Ibf
tt)
I
If the cartridge turns as well, press the piston rod slightly to the side.