Index - KTM 400 EXC AUS 2011 Repair Manual

INDEX
268
c
Acce •• orie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Carburetor
Air liller
cleaning
installing
removing
.........•.........•............. 65
64
.........•.........•............. 64
Air Iiller box
cleaning .........•.........•............. 65
Air liller box lid
installing ......•......•..•...•..•..•...... 64
removing ... . . . . . . . . . . . . . . . . . . . . • . . • . . . . .. 64
Allemator
charging coil of the ignition, checking ...•..•..... 190
light and battery winding, checking .....•..•..... 190
Anti·free.e
checki ng ...................•............ 178
Assemblinllhe enline
balancer shaft, installing ........•............ 149
clutch discs, installing ...................... 150
crankshaft, installing ........................ 144
engine, removing from the work stand ............ 160
free wheel gear, installing .................... 146
ignition pulse generator, installing .............. 152
left engine case, installing .................... 145
outer clutch hub, installing ................... 149
primary gear, installing ...................... 146
timing chain tensioner, installing ............... 156
valve clearance, checking .................... 157
•
Battery
installing ................................. 82
rechargi ng .. . . . . . . • . . . . . . . . . • . . . . . . . . . . . . . 82
removing ...................•............. 82
Brake disc
front brake, installing ..........•............. 73
front brake, removi ng ..........•............. 72
rear brake, installing ...........•............. 76
rear brake, removing .....•..•...•..•..•...... 76
Brake discs
checki ng .............•..•...•..•..•...... 72
Brakelluid
front brake, adding ......•..•...•..•..•...... 90
front brake, changing ....•..•...•..•..•...... 90
rear brake, adding ............•............. 95
rear brake, changi ng ...........•............. 96
Brake Iluid I .. el
front brake, checki ng ..........•............. 89
rear brake, checking ...........•............. 95
Brake lining'
front brake, changing ..........•............. 87
front brake, checki ng ........................ 86
front brake, installing ........................ 86
front brake, removi ng ........................ 86
rear brake, changi ng ......................... 93
rear brake, checking ......................... 91
rear brake, installing ......................... 92
rear brake, removi ng ...........•............. 92
assembling
169
disassembling ................•........... 165
fitting ......................•......•.... 163
float chamber, emptying .........•......•.... 162
idle speed, adjusting .............•..•....... 161
removing ........................•....... 163
Carburetor· WDrk on individual parts
accelerator pump, checking/adjusting ....•..•.... 173
checking ........................•....... 168
choke slide, checking ...............•..•.... 168
float level, checking/adjusting .....•........... 172
float needle valve, checking .......•........... 169
jet needle, checking ............•......•.... 168
needle jet, checking ............•......•.... 169
Carburetor componenls
checking/adjusting .............•......•.... 164
Carburetor connection boot
installing ................................. 65
removi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Cartridge
fork legs, assembling ........................ 23
fork legs, disassembling ...................... 19
Chain
checking
cleaning
..........•.........•......•..... 78
Chain guide
adjusting
checking
Chain lension
80
..........•.........•......•..... 78
..........•.........•......•..... 78
adjusting .......•......•..•...•..•........ 77
checking .......•......•..•...•..•........ 76
ChallingvDltage
checking .......•......•..•...•..•........ 83
Chassis number ................................ 8
Choke ..............•.........•......•....
161
Choke cable play
checking ..........•.........•......•..... 37
Choke cable routing
checking ................................. 37
Cleaninl .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ...
208
Closed currenl
checking ................................. 83
Clutch
fluid level, checking ............•......•.... 175
fluid, changing ................•......•.... 175
Clutch lever
basic position, adjusting .........•............ 36
Comp"ssion damping
fork, adjusting ..........•..•...•..•........ 12
CompressiDn dampinllillinl
fork legs, assembling ........•...•..•..•..... 22
fork legs, disassembling ......•...•..•..•..... 21
Compression damping, high·speed
shock absorber, adjusting .....•...•..•..•..... 40
INDEX
268
c
Acce •• orie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Carburetor
Air liller
cleaning
installing
removing
.........•.........•............. 65
64
.........•.........•............. 64
Air Iiller box
cleaning .........•.........•............. 65
Air liller box lid
installing ......•......•..•...•..•..•...... 64
removing ... . . . . . . . . . . . . . . . . . . . . • . . • . . . . .. 64
Allemator
charging coil of the ignition, checking ...•..•..... 190
light and battery winding, checking .....•..•..... 190
Anti·free.e
checki ng ...................•............ 178
Assemblinllhe enline
balancer shaft, installing ........•............ 149
clutch discs, installing ...................... 150
crankshaft, installing ........................ 144
engine, removing from the work stand ............ 160
free wheel gear, installing .................... 146
ignition pulse generator, installing .............. 152
left engine case, installing .................... 145
outer clutch hub, installing ................... 149
primary gear, installing ...................... 146
timing chain tensioner, installing ............... 156
valve clearance, checking .................... 157
•
Battery
installing ................................. 82
rechargi ng .. . . . . . . • . . . . . . . . . • . . . . . . . . . . . . . 82
removing ...................•............. 82
Brake disc
front brake, installing ..........•............. 73
front brake, removi ng ..........•............. 72
rear brake, installing ...........•............. 76
rear brake, removing .....•..•...•..•..•...... 76
Brake discs
checki ng .............•..•...•..•..•...... 72
Brakelluid
front brake, adding ......•..•...•..•..•...... 90
front brake, changing ....•..•...•..•..•...... 90
rear brake, adding ............•............. 95
rear brake, changi ng ...........•............. 96
Brake Iluid I .. el
front brake, checki ng ..........•............. 89
rear brake, checking ...........•............. 95
Brake lining'
front brake, changing ..........•............. 87
front brake, checki ng ........................ 86
front brake, installing ........................ 86
front brake, removi ng ........................ 86
rear brake, changi ng ......................... 93
rear brake, checking ......................... 91
rear brake, installing ......................... 92
rear brake, removi ng ...........•............. 92
assembling
169
disassembling ................•........... 165
fitting ......................•......•.... 163
float chamber, emptying .........•......•.... 162
idle speed, adjusting .............•..•....... 161
removing ........................•....... 163
Carburetor· Work on individual parts
accelerator pump, checking/adjusting ....•..•.... 173
checking ........................•....... 168
choke slide, checking ...............•..•.... 168
float level, checking/adjusting .....•........... 172
float needle valve, checking .......•........... 169
jet needle, checking ............•......•.... 168
needle jet, checking ............•......•.... 169
Carburetor componenls
checking/adjusting .............•......•.... 164
Carburetor connection boot
installing ................................. 65
removi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Cartridge
fork legs, assembling ........................ 23
fork legs, disassembling ...................... 19
Chain
checking
cleaning
..........•.........•......•..... 78
Chain guide
adjusting
checking
Chain lension
80
..........•.........•......•..... 78
..........•.........•......•..... 78
adjusting .......•......•..•...•..•........ 77
checking .......•......•..•...•..•........ 76
ChallingvDltage
checking .......•......•..•...•..•........ 83
Chassis number ................................ 8
Choke ..............•.........•......•....
161
Choke cable play
checking ..........•.........•......•..... 37
Choke cable routing
checking ................................. 37
Cleaninl .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ...
208
Closed currenl
checking ................................. 83
Clutch
fluid level, checking ............•......•.... 175
fluid, changing ................•......•.... 175
Clutch lever
basic position, adjusting .........•............ 36
Comp"ssion damping
fork, adjusting ..........•..•...•..•........ 12
Compression dampinllillinl
fork legs, assembling ........•...•..•..•..... 22
fork legs, disassembling ......•...•..•..•..... 21
Compression damping, high·speed
shock absorber, adjusting .....•...•..•..•..... 40