Assembling The Damper - KTM 400 EXC AUS 2011 Repair Manual

04LSHOCK ABSORBER, SWINGARM
54
20077&-10
Assemblinll tile damper
200775-10
200751HO
- Align both pistons using the special tool.
I
Centering sleeve (Tl214) (-- p. 263)
- Tighten the nut.
Guideline
I
Piston rod nut
- Remove the special tool.
- Assemble the piston rod. (-- p. 52)
I
M16xl
140
Nm
~29.5
Ibf
tt)
- Slide the spring and piston onto the compression damping adjuster •.
- Grease the O-ring.
I
Lubricant (Tl58) (-- p. 252)
- Grease the threads.
I
Lubricant (Tl59) (-- p. 253)
- Mount and tighten the compression damping adjuster.
Guideline
Compression damping adjuster M31xl
- Install adjusting ring. with an intermediate washer.
• Info
50 Nm
(36.9 Ibf
tt)
I
The adjusting ring cannot be mounted after the piston rod has been assem-
bled!
- Mount screw. but do not tighten yet.
- Grease the O-ring of the seal ring retainer.
I
Lubricant (Tl58) (-- p. 252)
- Fill the damper cartridge approximately half way.
I
Shock absorber oil (SAE 2,5) (50180342S1) (-- p. 250)
- Carefully mount the piston rod.
04LSHOCK ABSORBER, SWINGARM
54
20077&-10
Assemblinll tile damper
200775-10
200751HO
- Align both pistons using the special tool.
I
Centering sleeve (Tl214) (-- p. 263)
- Tighten the nut.
Guideline
I
Piston rod nut
- Remove the special tool.
- Assemble the piston rod. (-- p. 52)
I
M16xl
140
Nm
~29.5
Ibf
tt)
- Slide the spring and piston onto the compression damping adjuster •.
- Grease the O-ring.
I
Lubricant (Tl58) (-- p. 252)
- Grease the threads.
I
Lubricant (Tl59) (-- p. 253)
- Mount and tighten the compression damping adjuster.
Guideline
Compression damping adjuster M31xl
- Install adjusting ring. with an intermediate washer.
• Info
50 Nm
(36.9 Ibf
tt)
I
The adjusting ring cannot be mounted after the piston rod has been assem-
bled!
- Mount screw. but do not tighten yet.
- Grease the O-ring of the seal ring retainer.
I
Lubricant (Tl58) (-- p. 252)
- Fill the damper cartridge approximately half way.
I
Shock absorber oil (SAE 2,5) (50180342S1) (-- p. 250)
- Carefully mount the piston rod.