Installing The Lower Triple Clamp (Exc Euiaus) - KTM 400 EXC AUS 2011 Repair Manual

Ol/FORK, TRIPLE CLAMP
32
Installinllhe lower triple clamp (EXC EIUAUS)
~
• I
Illill]iljj , -
8 -@
.
~
~.
~
••
@
- Clean the bearing and sealing elements, check for damage, and grease.
1
High viscosity grease (r p. 252)
- Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
- Check whether the top steering head seal. is correctly positioned .
- Push on protective ring
e.
- Position the upper triple clamp with the steering.
- Mount screw. but do not tighten yet.
- Position the clutch line, wiring harness, and COl control unit. Mount and tighten
screws •.
Guideline
1
Remaining screws, chassis
- Position the fork legs.
• Info
110
Nm (7.4 Ibf ft)
1
I
The topmost milled groove in the fork leg must be flush with the top edge of
the upper triple clamp.
Position bleeder screws. toward the front.
- Fully tighten screws •.
Guideline
Screw, bottom triple clamp
M8
- Tighten screw •.
Guideline
1
Screw, top steering head
1
M20x1.5
15
Nm
(ll.llbfft)
110
Nm (7.4 Ibf It)
1
Ol/FORK, TRIPLE CLAMP
32
Installinllhe lower triple clamp (EXC EIUAUS)
~
• I
Illill]iljj , -
8 -@
.
~
~.
~
••
@
- Clean the bearing and sealing elements, check for damage, and grease.
1
High viscosity grease (r p. 252)
- Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
- Check whether the top steering head seal. is correctly positioned .
- Push on protective ring
e.
- Position the upper triple clamp with the steering.
- Mount screw. but do not tighten yet.
- Position the clutch line, wiring harness, and COl control unit. Mount and tighten
screws •.
Guideline
1
Remaining screws, chassis
- Position the fork legs.
• Info
110
Nm (7.4 Ibf ft)
1
I
The topmost milled groove in the fork leg must be flush with the top edge of
the upper triple clamp.
Position bleeder screws. toward the front.
- Fully tighten screws •.
Guideline
Screw, bottom triple clamp
M8
- Tighten screw •.
Guideline
1
Screw, top steering head
1
M20x1.5
15
Nm
(ll.llbfft)
110
Nm (7.4 Ibf It)
1