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301ENGINE ASSEMBLY
Installinllha
clutch
discs
8 - - + H f H l
400535-10
-
Block the clutch hub and primary gear using special
tool •.
I
Gear quadrant (80029004000)
('r
p. 262)
-
Mount and tighten the nut.
Guideline
Nut, pri mary gear
M20LHx1.5
-
Thoroughly grease the clutch facing discs.
I
Engine oil (SAE lOW/50)
(r
p. 250)
100 Nm
(73.8 Ibf
It)
-
Insert support ring
0
into the outer clutch hub.
-
Insert pretension ring. with the open side facing outward.
150
Lactile- 243'"
-
Position the machined clutch facing disc. with the recess for the pretension ring
into the outer cl utch hub.
-
Beginning with an intermediate disc, alternately insert all other clutch facing discs
and intermediate discs into the outer clutch hub.
-
Position the pressure cap. Mount screws
I»
with the washers and springs. Tighten
the screws ina crisscross pattern.
Guideline
I
Screw, clutch spring
I
M6
110 Nm (7.4 Ibf
It)
I
-
Set the crankshaft to top dead center and lock it with the special
tool •.
I
Crankshaft locking bolt (113080802)
(r
p. 254)
-
Mount dowels •. Put clutch cover gasket. in place.
-
Mount the clutch cover.
•
Info
I
Turn the water pump impeller slightly in order to engage the water pump
drive.
-
Mount screws. and tighten once all of the clutch cover screws have been
mounted.
Guideline
I
Screw, clutch cover
I
M6x25
110 Nm (7.4 Ibf
It)
I
-
Mount screws. and tighten all screws in a crisscross pattern.
Guideline
I
Screw, clutch cover
I
M6x30
110 Nm (7.4 Ibf
It)
I
•
Info
I
Mount the left screw with the seal ring.
301ENGINE ASSEMBLY
Installinllha
clutch
discs
8 - - + H f H l
400535-10
-
Block the clutch hub and primary gear using special
tool •.
I
Gear quadrant (80029004000)
('r
p. 262)
-
Mount and tighten the nut.
Guideline
Nut, pri mary gear
M20LHx1.5
-
Thoroughly grease the clutch facing discs.
I
Engine oil (SAE lOW/50)
(r
p. 250)
100 Nm
(73.8 Ibf
It)
-
Insert support ring
0
into the outer clutch hub.
-
Insert pretension ring. with the open side facing outward.
150
Lactile- 243'"
-
Position the machined clutch facing disc. with the recess for the pretension ring
into the outer cl utch hub.
-
Beginning with an intermediate disc, alternately insert all other clutch facing discs
and intermediate discs into the outer clutch hub.
-
Position the pressure cap. Mount screws
I»
with the washers and springs. Tighten
the screws ina crisscross pattern.
Guideline
I
Screw, clutch spring
I
M6
110 Nm (7.4 Ibf
It)
I
-
Set the crankshaft to top dead center and lock it with the special
tool •.
I
Crankshaft locking bolt (113080802)
(r
p. 254)
-
Mount dowels •. Put clutch cover gasket. in place.
-
Mount the clutch cover.
•
Info
I
Turn the water pump impeller slightly in order to engage the water pump
drive.
-
Mount screws. and tighten once all of the clutch cover screws have been
mounted.
Guideline
I
Screw, clutch cover
I
M6x25
110 Nm (7.4 Ibf
It)
I
-
Mount screws. and tighten all screws in a crisscross pattern.
Guideline
I
Screw, clutch cover
I
M6x30
110 Nm (7.4 Ibf
It)
I
•
Info
I
Mount the left screw with the seal ring.
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